| Assessment Year | 2013 |
|---|---|
| Principal Product | Remanufactured diesel engines and components |
| NAICS | 333618: Other Engine Equipment Manufacturing |
| SIC | 3519: Internal Combustion Engines, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 300 |
| Plant Area |
139,000
ft2
|
| Annual Production | 22,500
pieces
|
| Production Hrs. Annual | 4,000
hrs
|
| Location (State) | Missouri |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $142,636 | 3,452,650 |
kWh
|
$0.041 |
| Electricity Demand | $111,038 | 10,212 |
kW-mo/yr
|
$10.87 |
| Electricity Fees | $2,760 | - |
|
- |
| Natural Gas | $74,827 | 10,226 |
MMBtu
|
$7.32 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $55,690 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $41,188 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $17,414 | $8,758 | - | - |
$17,414
-
MMBtu
|
- | - | |
| 02 | 2.7145: Install skylights | $14,502 | $50,050 |
$4,492
108,771
kWh
|
$6,805
-
kW-mo/yr
|
- | $2,763 | $442 | |
| 03 | 2.1113: Reduce combustion air flow to optimum | $7,609 | $1,000 | - | - |
$7,759
-
MMBtu
|
$(-150.0) | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,882 | $1,698 |
$2,391
57,890
kWh
|
$1,891
-
kW-mo/yr
|
- | $(-400.0) | - | |
| 05 | 2.7144: Install spectral reflectors / delamp | $3,613 | $4,973 |
$2,056
49,777
kWh
|
$1,557
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4224: Upgrade controls on compressors | $3,575 | $3,500 |
$1,999
48,404
kWh
|
$1,576
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.2625: Chill water to the highest temperature possible | $1,948 | $50 |
$1,089
26,370
kWh
|
$859
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4239: Eliminate or reduce compressed air usage | $1,620 | $900 |
$903
21,870
kWh
|
$717
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.1131: Repair faulty insulation in furnaces, boilers, etc | $545 | $902 | - | - |
$545
-
MMBtu
|
- | - | |
| 10 | 2.4221: Install compressor air intakes in coolest locations | $494 | $620 |
$277
6,715
kWh
|
$217
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.4231: Reduce the pressure of compressed air to the minimum required | $488 | $1,050 |
$271
6,561
kWh
|
$217
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $55,690 | $73,501 |
$13,478
326,358
kWh
|
$13,839
-
kW-mo/yr
|
$25,718
-
MMBtu
|
$2,213 | $442 | ||
| TOTAL IMPLEMENTED | $41,188 | $23,451 |
$8,986
217,587
kWh
|
$7,034
-
kW-mo/yr
|
$25,718
-
MMBtu
|
$(-550.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs