ITAC Assessment: MZ0108
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ITAC Assessment: MZ0108
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Assessment Year 2013
Principal Product Extruded Tubing and Rubber
NAICS 326150: Urethane and Other Foam Product (except Polystyrene) Manufacturing
SIC 3086: Plastics Foam Products
Sales Range $10
M
to 50
M
# of Employees 65
Plant Area 60,000
ft2
Annual Production 3,825,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $187,201 2,638,507
kWh
Electricity Demand $21,680 8,235
kW-mo/yr
Electricity Fees $2,337 -
Natural Gas $10,075 1,155
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $18,585 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,473

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
01 2.6212: Turn off equipment during breaks, reduce operating time $4,938 - $4,938
69,650
kWh
- -
02 2.7135: Install occupancy sensors $4,161 $4,018 $4,161
58,693
kWh
- -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,978 $1,256 $2,978
41,998
kWh
- -
04 2.2614: Use cooling tower or economizer to replace chiller cooling $2,074 $10,000 $2,074
29,250
kWh
- -
05 2.4133: Use most efficient type of electric motors $2,196 $3,512 $2,043
28,815
kWh
$153
-
kW-mo/yr
-
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,354 $1,090 $1,502
21,181
kWh
$108
-
kW-mo/yr
$(-256.0)
07 2.4221: Install compressor air intakes in coolest locations $423 $360 $397
5,604
kWh
$26
-
kW-mo/yr
-
08 2.4239: Eliminate or reduce compressed air usage $342 $200 $318
4,480
kWh
$24
-
kW-mo/yr
-
09 2.4231: Reduce the pressure of compressed air to the minimum required $119 $32 $111
1,561
kWh
$8
-
kW-mo/yr
-
TOTAL RECOMMENDED $18,585 $20,468 $18,522
261,232
kWh
$319
-
kW-mo/yr
$(-256.0)
TOTAL IMPLEMENTED $1,473 $1,122 $1,613
22,742
kWh
$116
-
kW-mo/yr
$(-256.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs