ITAC Assessment: MZ0106
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ITAC Assessment: MZ0106
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Assessment Year 2012
Principal Product industrial batteries
NAICS 335911: Storage Battery Manufacturing
SIC 3691: Storage Batteries
Sales Range $50
M
to 100
M
# of Employees 485
Plant Area 512,000
ft2
Annual Production 75,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,722,038 50,755,282
kWh
Electricity Demand $466,560 78,459
kW-mo/yr
Natural Gas $463,405 176,721
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $312,566 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $62,851

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $55,068 $26,420 $47,982
896,866
kWh
$7,086
-
kW-mo/yr
02 2.7142: Utilize higher efficiency lamps and/or ballasts $27,548 $31,400 $24,003
448,652
kWh
$3,545
-
kW-mo/yr
03 2.7135: Install occupancy sensors $5,174 $1,750 $5,174
96,710
kWh
-
04 2.6212: Turn off equipment during breaks, reduce operating time $87,874 $6,500 $87,874
1,642,500
kWh
-
05 2.6212: Turn off equipment during breaks, reduce operating time $20,969 $3,000 $20,969
391,940
kWh
-
06 2.7496: Install partitions to reduce size of conditioned space $7,267 $25,000 $7,267
136,341
kWh
-
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,893 $850 $1,643
30,712
kWh
$250
-
kW-mo/yr
08 2.4221: Install compressor air intakes in coolest locations $18,537 $1,200 $16,152
301,900
kWh
$2,385
-
kW-mo/yr
09 2.7135: Install occupancy sensors $88,236 $30,000 $88,236
1,649,253
kWh
-
TOTAL RECOMMENDED $312,566 $126,120 $299,300
5,594,874
kWh
$13,266
-
kW-mo/yr
TOTAL IMPLEMENTED $62,851 $62,000 $59,056
1,104,355
kWh
$3,795
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs