ITAC Assessment: MZ0105
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ITAC Assessment: MZ0105
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Assessment Year 2012
Principal Product solvents, resins, monomers
NAICS 236210: Industrial Building Construction
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $10
M
to 50
M
# of Employees 272
Plant Area 128,119
ft2
Annual Production 350
ton
Production Hrs. Annual 3,650
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $473,476 7,066,804
kWh
Electricity Demand $9 1
kW-mo/yr
Natural Gas $114,281 10,446
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $211,394 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $65,583

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $12,823 $28,300 $9,049
135,057
kWh
$3,774
-
kW-mo/yr
- -
02 2.2621: Modify refrigeration system to operate at a lower pressure $42,257 $4,645 $42,257
630,720
kWh
- - -
03 2.2442: Preheat combustion air with waste heat $12,339 $13,500 - - $12,339
-
MMBtu
-
04 2.6127: Maintain air filters by cleaning or replacement $8,215 $52,200 $8,215
122,612
kWh
- - -
05 2.7135: Install occupancy sensors $58,099 $39,870 $58,099
867,153
kWh
- - -
06 2.2692: Use outside cold water source as a supply of cooling water $42,514 $318,000 $34,248
511,165
kWh
- $8,266
-
MMBtu
-
07 2.4221: Install compressor air intakes in coolest locations $920 $1,160 $649
9,688
kWh
$271
-
kW-mo/yr
- -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $30,462 $115,696 $21,496
320,835
kWh
$8,966
-
kW-mo/yr
- -
09 3.4114: Replace city water with recycled water via cooling tower $2,288 $2,000 - - - $2,288
-
Tgal
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,476 $1,140 $1,476
22,035
kWh
- - -
11 4.431: Train operators for maximum operating efficiency $1 $1 $1
1
kWh
- - -
TOTAL RECOMMENDED $211,394 $576,512 $175,490
2,619,266
kWh
$13,011
-
kW-mo/yr
$20,605
-
MMBtu
$2,288
-
Tgal
TOTAL IMPLEMENTED $65,583 $87,145 $59,521
888,389
kWh
$3,774
-
kW-mo/yr
- $2,288
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs