| Assessment Year | 2004 |
|---|---|
| Principal Product | Aluminum sows |
| NAICS | 331314: Secondary Smelting and Alloying of Aluminum |
| SIC | 3341: Secondary Smelting and Refining of Nonferrous Metals |
| Sales Range | $10 M to 50M |
| # of Employees | 60 |
| Plant Area |
1,000,000
ft2
|
| Annual Production | 139,000,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Arizona |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $247,039 | 4,031,304 |
kWh
|
$0.061 |
| Electricity Demand | $12,984 | 8,323 |
kW-mo/yr
|
$1.56 |
| Electricity Fees | $19,120 | - |
|
- |
| Natural Gas | $836,445 | 101,147 |
MMBtu
|
$8.27 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $279,448 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Energy Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $21,304 | $10,000 | - | - |
$21,304
-
MMBtu
|
- | - | |
| 02 | 3.1161: Eliminate/reduce an operation | $151,757 | $37,000 |
$(-6,572.0)
(-149,370)
kWh
|
$(-1,541.0)
-
kW-mo/yr
|
- |
$65,700
-
MMBtu
|
$94,170 | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $59,563 | $24,322 |
$48,251
1,096,612
kWh
|
$11,312
-
kW-mo/yr
|
- | - | - | |
| 04 | 3.5112: Reprocess spent oils on site for re-use | $42,444 | $17,685 |
$(-1,734.0)
(-39,420)
kWh
|
$(-407.0)
-
kW-mo/yr
|
$44,585
-
MMBtu
|
- | - | |
| 05 | 2.6218: Turn off equipment when not in use | $719 | $506 |
$719
16,377
kWh
|
- | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $383 | $30 |
$310
7,058
kWh
|
$73
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,939 | $60 |
$2,382
54,147
kWh
|
$557
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.2136: Install / repair insulation on steam lines | $339 | $150 | - | - |
$339
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $279,448 | $89,753 |
$43,356
985,404
kWh
|
$9,994
-
kW-mo/yr
|
$66,228
-
MMBtu
|
$65,700
-
MMBtu
|
$94,170 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Energy Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs