ITAC Assessment: MZ0104
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ITAC Assessment: MZ0104
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Assessment Year 2012
Principal Product steel pipes
NAICS 331210: Iron and Steel Pipe and Tube Manufacturing from Purchased Steel
SIC 3317: Steel Pipe and Tubes
Sales Range $50
M
to 100
M
# of Employees 350
Plant Area 350,000
ft2
Annual Production 17,000
ton
Production Hrs. Annual 8,064
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,369,061 67,657,621
kWh
Electricity Demand $1,112,434 125,841
kW-mo/yr
Natural Gas $172,798 33,987
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $305,568 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $126,615

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $34,398 $26,000 $25,021
712,858
kWh
$9,377
-
kW-mo/yr
02 2.7135: Install occupancy sensors $2,309 $1,750 $2,309
65,797
kWh
-
03 2.6218: Turn off equipment when not in use $2,102 - $2,102
61,320
kWh
-
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,616 $30,000 $5,616
160,000
kWh
-
05 2.2426: Use waste heat from flue gases to heat space conditioning air $3,111 $900 $3,111
88,630
kWh
-
06 2.4221: Install compressor air intakes in coolest locations $7,299 $1,160 $5,309
151,247
kWh
$1,990
-
kW-mo/yr
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,461 $850 $1,078
30,712
kWh
$383
-
kW-mo/yr
08 2.3412: Use waste heat to produce steam to drive a steam turbine-generator $152,137 $150,000 $110,214
3,140,012
kWh
$41,923
-
kW-mo/yr
09 2.2428: Use flue gases in radiant heater for space heating, ovens, etc $13,645 $25,000 $10,109
288,000
kWh
$3,536
-
kW-mo/yr
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $83,490 $112,500 $83,490
2,378,640
kWh
-
TOTAL RECOMMENDED $305,568 $348,160 $248,359
7,077,216
kWh
$57,209
-
kW-mo/yr
TOTAL IMPLEMENTED $126,615 $169,400 $117,238
3,340,128
kWh
$9,377
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs