ITAC Assessment: MZ0099
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ITAC Assessment: MZ0099
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Assessment Year 2012
Principal Product lead acid battery recycling
NAICS 335912: Primary Battery Manufacturing
SIC 3341: Secondary Smelting and Refining of Nonferrous Metals
Sales Range $5
M
to 10
M
# of Employees 68
Plant Area 55,000
ft2
Annual Production 500,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $346,629 6,780,552
kWh
Electricity Demand $86,754 25,481
kW-mo/yr
Natural Gas $379,938 151,333
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $60,126 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $60,126

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4223: Install direct acting units in place of compressed air pressure system in safety system $43,935 $92,930 $39,430
771,629
kWh
$4,505
-
kW-mo/yr
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $8,582 $33,200 $7,863
154,176
kWh
$719
-
kW-mo/yr
-
03 2.7135: Install occupancy sensors $2,144 $2,080 $1,813
35,478
kWh
$331
-
kW-mo/yr
-
04 2.4221: Install compressor air intakes in coolest locations $2,358 $940 $2,157
42,301
kWh
$200
-
kW-mo/yr
-
05 2.2424: Use heat in flue gases to preheat products or materials $3,108 $22,500 - - $3,108
-
MMBtu
TOTAL RECOMMENDED $60,126 $151,650 $51,264
1,003,584
kWh
$5,755
-
kW-mo/yr
$3,108
-
MMBtu
TOTAL IMPLEMENTED $60,126 $151,650 $51,264
1,003,584
kWh
$5,755
-
kW-mo/yr
$3,108
-
MMBtu
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs