ITAC Assessment: MZ0096
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ITAC Assessment: MZ0096
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Assessment Year 2012
Principal Product Electric motor parts
NAICS 332119: Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3469: Metal Stampings, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 260
Plant Area 191,412
ft2
Annual Production 47,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $278,808 5,118,520
kWh
Electricity Demand $31,445 12,562
kW-mo/yr
Electricity Fees $56,468 -
Natural Gas $285,245 54,123
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $146,266 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $105,347

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
01 2.2414: Use waste heat from hot flue gases to preheat $57,095 $67,348 - - - $57,095
-
MMBtu
-
02 2.2414: Use waste heat from hot flue gases to preheat $28,732 $29,201 - - - $28,732
-
MMBtu
-
03 2.8112: Combine utility meters $19,635 $10,000 - - $19,635 - -
04 2.1113: Reduce combustion air flow to optimum $15,197 $16,000 - - - $16,037
-
MMBtu
$(-840.0)
05 2.7231: Use radiant heater for spot heating $11,800 $22,100 - - - $11,800
-
MMBtu
-
06 2.1131: Repair faulty insulation in furnaces, boilers, etc $6,087 $3,554 - - - $6,087
-
MMBtu
-
07 2.6218: Turn off equipment when not in use $5,395 $5,400 $5,395
128,909
kWh
- - - -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $896 $221 $803
19,179
kWh
$93
-
kW-mo/yr
- - -
09 2.7134: Use photocell controls $507 $560 $507
12,110
kWh
- - - -
10 2.7135: Install occupancy sensors $455 $480 $455
10,877
kWh
- - - -
11 2.4221: Install compressor air intakes in coolest locations $467 $480 $467
11,169
kWh
- - - -
TOTAL RECOMMENDED $146,266 $155,344 $7,627
182,244
kWh
$93
-
kW-mo/yr
$19,635 $119,751
-
MMBtu
$(-840.0)
TOTAL IMPLEMENTED $105,347 $125,790 $7,627
182,244
kWh
$93
-
kW-mo/yr
- $97,627
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs