ITAC Assessment: MZ0092
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ITAC Assessment: MZ0092
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Assessment Year 2012
Principal Product Ice Cream Novelty items
NAICS 311520: Ice Cream and Frozen Dessert Manufacturing
SIC 2024: Ice Cream and Frozen Desserts
Sales Range $100
M
to 500
M
# of Employees 243
Plant Area 150,000
ft2
Annual Production 26,837
ton
Production Hrs. Annual 8,232
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $428,476 17,092,800
kWh
Electricity Demand $186,305 37,714
kW-mo/yr
Electricity Fees $23,054 -
Natural Gas $291,767 32,097
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $63,657 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $33,641

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.2113: Repair or replace steam traps $14,965 $4,500 - - $15,035
-
MMBtu
$(-70.0)
02 2.6231: Utilize controls to operate equipment only when needed $14,312 $28,500 $14,312
753,244
kWh
- - -
03 2.1233: Analyze flue gas for proper air/fuel ratio $9,594 $1,000 - - $9,699
-
MMBtu
$(-105.0)
04 2.2414: Use waste heat from hot flue gases to preheat $8,547 $26,468 - - $8,547
-
MMBtu
-
05 2.2511: Insulate bare equipment $6,999 $3,738 - - $6,999
-
MMBtu
-
06 2.2414: Use waste heat from hot flue gases to preheat $6,645 $26,468 - - $6,645
-
MMBtu
-
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,516 $263 $1,099
57,849
kWh
$417
-
kW-mo/yr
- -
08 2.4231: Reduce the pressure of compressed air to the minimum required $567 $140 $411
21,642
kWh
$156
-
kW-mo/yr
- -
09 2.4239: Eliminate or reduce compressed air usage $512 $212 $512
26,969
kWh
- - -
TOTAL RECOMMENDED $63,657 $91,289 $16,334
859,704
kWh
$573
-
kW-mo/yr
$46,925
-
MMBtu
$(-175.0)
TOTAL IMPLEMENTED $33,641 $9,641 $1,510
79,491
kWh
$573
-
kW-mo/yr
$31,733
-
MMBtu
$(-175.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs