ITAC Assessment: MZ0089
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ITAC Assessment: MZ0089
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Assessment Year 2012
Principal Product Aluminum castings
NAICS 331315: Aluminum Sheet, Plate, and Foil Manufacturing
SIC 3365: Aluminum Foundries
Sales Range $10
M
to 50
M
# of Employees 80
Plant Area 120,000
ft2
Annual Production 25,000,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $626,264 7,040,200
kWh
Electricity Demand $86,995 18,912
kW-mo/yr
Natural Gas $272,974 44,333
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $78,222 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $64,198

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7135: Install occupancy sensors $1,314 $1,810 $1,314
14,746
kWh
- -
02 2.7111: Reduce illumination to minimum necessary levels $3,028 - $3,028
33,984
kWh
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $3,384 $8,860 $3,068
34,428
kWh
$317
-
kW-mo/yr
-
04 2.4221: Install compressor air intakes in coolest locations $9,426 $1,160 $8,332
93,406
kWh
$1,094
-
kW-mo/yr
-
05 2.2424: Use heat in flue gases to preheat products or materials $10,996 $10,000 - - $10,996
-
MMBtu
06 2.4322: Use or replace with energy efficient substitutes $50,074 $11,000 $45,388
509,400
kWh
$4,686
-
kW-mo/yr
-
TOTAL RECOMMENDED $78,222 $32,830 $61,129
685,963
kWh
$6,097
-
kW-mo/yr
$10,996
-
MMBtu
TOTAL IMPLEMENTED $64,198 $22,830 $58,101
651,979
kWh
$6,097
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs