| Assessment Year | 2011 |
|---|---|
| Principal Product | Steel couplings for hydraulic hoses |
| NAICS | 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing |
| SIC | 3499: Fabricated Metal Products, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 100 |
| Plant Area |
80,000
ft2
|
| Annual Production | 60,000,000
pieces
|
| Production Hrs. Annual | 8,000
hrs
|
| Location (State) | Missouri |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $462,192 | 7,709,300 |
kWh
|
$0.060 |
| Electricity Demand | $127,096 | 15,887 |
kW-mo/yr
|
$8.00 |
| Natural Gas | $219,588 | 31,823 |
MMBtu
|
$6.90 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $233,221 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $120,057 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4221: Install compressor air intakes in coolest locations | $7,242 | $1,160 |
$7,242
120,706
kWh
|
- | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $31,772 | $49,280 |
$25,216
420,272
kWh
|
$6,556
-
kW-mo/yr
|
- | |
| 03 | 2.7135: Install occupancy sensors | $1,292 | $1,840 |
$1,292
21,535
kWh
|
- | - | |
| 04 | 2.7144: Install spectral reflectors / delamp | $1,360 | $100 |
$1,133
18,880
kWh
|
$227
-
kW-mo/yr
|
- | |
| 05 | 2.7492: Use proper thickness of insulation on building envelope | $866 | $1,498 | - | - |
$866
-
MMBtu
|
|
| 06 | 2.3412: Use waste heat to produce steam to drive a steam turbine-generator | $89,844 | $250,000 |
$74,868
1,247,803
kWh
|
$14,976
-
kW-mo/yr
|
- | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $26,441 | $1,300 |
$26,441
440,690
kWh
|
- | - | |
| 08 | 2.4239: Eliminate or reduce compressed air usage | $8,105 | $15,000 |
$6,723
112,055
kWh
|
$1,382
-
kW-mo/yr
|
- | |
| 09 | 2.4239: Eliminate or reduce compressed air usage | $4,053 | $9,000 |
$3,362
56,028
kWh
|
$691
-
kW-mo/yr
|
- | |
| 10 | 2.2414: Use waste heat from hot flue gases to preheat | $19,502 | $30,000 | - | - |
$19,502
-
MMBtu
|
|
| 11 | 2.2414: Use waste heat from hot flue gases to preheat | $17,836 | $10,000 | - | - |
$17,836
-
MMBtu
|
|
| 12 | 2.7492: Use proper thickness of insulation on building envelope | $62 | $60 | - | - |
$62
-
MMBtu
|
|
| 13 | 2.7133: Use separate switches on perimeter lighting which may be turned off when natural light is available | $91 | $300 |
$91
1,512
kWh
|
- | - | |
| 14 | 2.1321: Replace fossil fuel equipment with electrical equipment | $11,657 | $150,000 |
$(-18,947.3)
(-315,789)
kWh
|
$(-3,792.0)
-
kW-mo/yr
|
$34,397
-
MMBtu
|
|
| 15 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $1,598 | $1,500 |
$1,598
26,632
kWh
|
- | - | |
| 16 | 2.4224: Upgrade controls on compressors | $11,500 | $18,000 |
$11,500
230,000
kWh
|
- | - | |
| TOTAL RECOMMENDED | $233,221 | $539,038 |
$140,519
2,380,324
kWh
|
$20,040
-
kW-mo/yr
|
$72,663
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $120,057 | $254,140 |
$62,761
1,084,354
kWh
|
$5,064
-
kW-mo/yr
|
$52,233
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs