ITAC Assessment: SD0436
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ITAC Assessment: SD0436
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Assessment Year 2011
Principal Product Flavoring Extracts and Syrups
NAICS 311941: Mayonnaise, Dressing, and Other Prepared Sauce Manufacturing
SIC 2035: Pickled Fruits and Vegetables, Vegetable Sauces and Seasonings, and Salad Dressings
Sales Range $1
M
to 5
M
# of Employees 400
Plant Area 330,000
ft2
Annual Production 1,000
units
Production Hrs. Annual 7,344
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,408,416 17,013,439
kWh
Electricity Demand $558,750 33,411
kW-mo/yr
Electricity Fees $11,691 -
Natural Gas $427,597 77,756
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $413,550 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $76,479

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $15,198 $2,100 $11,904
143,770
kWh
$3,294
-
kW-mo/yr
- -
02 2.4231: Reduce the pressure of compressed air to the minimum required $3,180 $2,000 $3,180
38,400
kWh
- - -
03 2.7135: Install occupancy sensors $7,888 $6,050 $7,888
95,265
kWh
- - -
04 2.1121: Use insulation in furnaces to facilitate heating / cooling $1,787 $1,535 - - $1,787
-
MMBtu
-
05 2.2414: Use waste heat from hot flue gases to preheat $26,197 $22,700 - - $26,197
-
MMBtu
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $35,598 $52,274 $26,670
322,461
kWh
$8,928
-
kW-mo/yr
- -
07 2.2121: Increase amount of condensate returned $12,828 $20,000 - - $12,828
-
MMBtu
-
08 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $283,465 $607,200 $292,306
3,530,261
kWh
$101,524
-
kW-mo/yr
$(-66,236.6)
-
MMBtu
$(-44,128.0)
09 2.7145: Install skylights $6,479 $14,200 $4,874
58,862
kWh
$1,605
-
kW-mo/yr
- -
10 2.4321: Upgrade obsolete equipment $20,930 $61,200 $20,930
252,775
kWh
- - -
TOTAL RECOMMENDED $413,550 $789,259 $367,752
4,441,794
kWh
$115,351
-
kW-mo/yr
$(-25,424.6)
-
MMBtu
$(-44,128.0)
TOTAL IMPLEMENTED $76,479 $83,959 $49,642
599,896
kWh
$12,222
-
kW-mo/yr
$14,615
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs