ITAC Assessment: MZ0061
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ITAC Assessment: MZ0061
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Assessment Year 2010
Principal Product large and mini rice cakes
NAICS 311919: Other Snack Food Manufacturing
SIC 2096: Potato Chips, Corn Chips, and Similar Snacks
Sales Range $50
M
to 100
M
# of Employees 200
Plant Area 80,000
ft2
Annual Production 500
ton
Production Hrs. Annual 8,000
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $819,037 16,101,552
kWh
Electricity Demand $621,509 34,528
kW-mo/yr
Natural Gas $77,667 39,269
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $476,781 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $223,294

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2515: Use optimum thickness insulation $145 $300 - - $145
-
MMBtu
02 2.2515: Use optimum thickness insulation $79 $1,200 - - $79
-
MMBtu
03 2.4221: Install compressor air intakes in coolest locations $36,947 $2,160 $28,347
318,507
kWh
$8,600
-
kW-mo/yr
-
04 2.7135: Install occupancy sensors $607 $150 $460
5,440
kWh
$147
-
kW-mo/yr
-
05 2.4231: Reduce the pressure of compressed air to the minimum required $6,019 - $6,019
67,637
kWh
- -
06 2.4231: Reduce the pressure of compressed air to the minimum required $20,184 - $20,184
226,784
kWh
- -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $62,160 $3,680 $62,160
94,720
kWh
- -
08 3.1192: Reduce scrap production $92,766 $100,000 $92,766
1,036,882
kWh
- -
09 2.7111: Reduce illumination to minimum necessary levels $2,880 - $2,210
24,832
kWh
$670
-
kW-mo/yr
-
10 2.4322: Use or replace with energy efficient substitutes $250,000 $1,500,000 $250,000
2,808,988
kWh
- -
11 2.7224: Reduce space conditioning during non-working hours $4,994 $5,000 $4,994
56,110
kWh
- -
TOTAL RECOMMENDED $476,781 $1,612,490 $467,140
4,639,900
kWh
$9,417
-
kW-mo/yr
$224
-
MMBtu
TOTAL IMPLEMENTED $223,294 $112,340 $214,470
1,800,640
kWh
$8,600
-
kW-mo/yr
$224
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs