ITAC Assessment: MZ0059
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ITAC Assessment: MZ0059
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Assessment Year 2010
Principal Product machined parts and tooling
NAICS 333517: Machine Tool Manufacturing
SIC 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds
Sales Range $1
M
to 5
M
# of Employees 25
Plant Area 20,000
ft2
Annual Production 2,500
pieces
Production Hrs. Annual 5,200
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $56,602 620,560
kWh
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $43,344 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $41,826

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $246 $100 $246
3,470
kWh
02 2.6127: Maintain air filters by cleaning or replacement $1,628 $1,000 $1,628
21,456
kWh
03 2.7135: Install occupancy sensors $662 $560 $662
9,330
kWh
04 2.7142: Utilize higher efficiency lamps and/or ballasts $2,793 $4,200 $2,793
32,320
kWh
05 2.7142: Utilize higher efficiency lamps and/or ballasts $3,039 $4,580 $3,039
37,336
kWh
06 2.4221: Install compressor air intakes in coolest locations $1,304 $660 $1,304
16,889
kWh
07 2.4231: Reduce the pressure of compressed air to the minimum required $856 - $856
12,064
kWh
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,816 $6,000 $3,816
49,414
kWh
09 2.7224: Reduce space conditioning during non-working hours $24,000 - $24,000
436,360
kWh
10 2.4226: Use / purchase optimum sized compressor $5,000 $15,000 $5,000
91,000
kWh
TOTAL RECOMMENDED $43,344 $32,100 $43,344
709,639
kWh
TOTAL IMPLEMENTED $41,826 $31,540 $41,826
688,245
kWh
Yearly Savings* Imp'd Cost* Electricity Usage Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs