ITAC Assessment: MZ0057
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ITAC Assessment: MZ0057
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Assessment Year 2010
Principal Product electrical transformers
NAICS 334416: Capacitor, Resistor, Coil, Transformer, and Other Inductor Manufacturing
SIC 3677: Electronic Coils, Transformers, and Other Inductors
Sales Range $50
M
to 100
M
# of Employees 150
Plant Area 243,000
ft2
Annual Production 350
pieces
Production Hrs. Annual 7,000
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $559,054 7,770,492
kWh
Electricity Demand $22,446 12,975
kW-mo/yr
Natural Gas $143,895 26,947
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $510,469 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $337,823

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7424: Shade windows from summer sun $259,173 $46,607 $249,980
3,571,154
kWh
$9,193
-
kW-mo/yr
-
02 2.7441: Replace broken windows and/or window sash $145,366 $500,000 $105,116
1,501,642
kWh
- $40,250
-
MMBtu
03 2.6125: Keep equipment clean $5,750 - - - $5,750
-
MMBtu
04 2.7441: Replace broken windows and/or window sash $1,597 $250 $1,597
22,822
kWh
- -
05 2.7135: Install occupancy sensors $1,212 $2,410 $1,212
17,326
kWh
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $15,198 $10,240 $15,198
202,675
kWh
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,315 $9,660 $1,315
14,820
kWh
- -
08 2.6218: Turn off equipment when not in use $186 $300 $186
2,662
kWh
- -
09 2.6127: Maintain air filters by cleaning or replacement $2,104 $100 $2,019
28,847
kWh
$85
-
kW-mo/yr
-
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,259 - $3,127
44,674
kWh
$132
-
kW-mo/yr
-
11 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,919 $1,300 $6,630
94,720
kWh
$289
-
kW-mo/yr
-
12 2.6218: Turn off equipment when not in use $3,016 - $3,016
43,094
kWh
- -
13 2.7224: Reduce space conditioning during non-working hours $2,940 - $2,940
42,000
kWh
- -
14 2.7442: Keep doors and windows shut when not on use $3,194 $2,000 $3,194
45,644
kWh
- -
15 2.2515: Use optimum thickness insulation $11,828 $5,000 $11,828
168,984
kWh
- -
16 2.1135: Repair furnaces and oven doors so that they seal efficiently $52 $50 $52
754
kWh
- -
17 2.7111: Reduce illumination to minimum necessary levels $652 - $558
7,980
kWh
$94
-
kW-mo/yr
-
18 2.3131: Reschedule plant operations or reduce load to avoid peaks $12,000 - - $12,000
-
kW-mo/yr
-
19 2.7221: Lower temperature during the winter season and vice-versa $19,660 $18,000 $19,660
401,686
kWh
- -
20 2.7232: Replace existing hvac unit with high efficiency model $14,800 $48,840 $14,800
211,428
kWh
- -
21 2.2511: Insulate bare equipment $248 $300 - - $248
-
MMBtu
TOTAL RECOMMENDED $510,469 $645,057 $442,428
6,422,912
kWh
$21,793
-
kW-mo/yr
$46,248
-
MMBtu
TOTAL IMPLEMENTED $337,823 $91,217 $310,126
4,532,878
kWh
$21,699
-
kW-mo/yr
$5,998
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs