ITAC Assessment: MZ0048
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ITAC Assessment: MZ0048
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Assessment Year 2010
Principal Product plastic containers and parts
NAICS 326121: Unlaminated Plastics Profile Shape Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 60
Plant Area 70,000
ft2
Annual Production 37,000,000
lb
Production Hrs. Annual 8,500
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $710,525 17,040,000
kWh
Electricity Demand $403,625 36,850
kW-mo/yr
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $136,540 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $46,217

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $12,738 $3,000 - $12,738
-
kW-mo/yr
02 2.4221: Install compressor air intakes in coolest locations $4,520 $1,160 $4,520
56,402
kWh
-
03 2.3212: Optimize plant power factor $36,058 $92,296 $36,058
407,654
kWh
-
04 2.4231: Reduce the pressure of compressed air to the minimum required $3,649 - $3,649
52,137
kWh
-
05 2.6218: Turn off equipment when not in use $5,639 - $5,639
80,568
kWh
-
06 2.4133: Use most efficient type of electric motors $11,307 $5,859 $11,307
132,315
kWh
-
07 2.4239: Eliminate or reduce compressed air usage $62,629 $5,600 $62,629
817,306
kWh
-
TOTAL RECOMMENDED $136,540 $107,915 $123,802
1,546,382
kWh
$12,738
-
kW-mo/yr
TOTAL IMPLEMENTED $46,217 $93,456 $46,217
544,624
kWh
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs