ITAC Assessment: MZ0036
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ITAC Assessment: MZ0036
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Assessment Year 2009
Principal Product plastic bins and pallets
NAICS 326220: Rubber and Plastics Hoses and Belting Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 212
Plant Area 321,000
ft2
Annual Production 8,648,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,751,168 29,587,830
kWh
Natural Gas $44,754 5,163
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $124,064 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $99,152

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $32,757 $26,855 $32,757
510,094
kWh
-
02 2.2437: Recover waste heat from equipment $22,645 $1,500 - $22,645
-
MMBtu
03 2.4223: Install direct acting units in place of compressed air pressure system in safety system $2,267 $5,320 $2,267
38,425
kWh
-
04 2.4223: Install direct acting units in place of compressed air pressure system in safety system $4,395 $8,757 $4,395
68,376
kWh
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $62,000 $850 $62,000
870,718
kWh
-
TOTAL RECOMMENDED $124,064 $43,282 $101,419
1,487,613
kWh
$22,645
-
MMBtu
TOTAL IMPLEMENTED $99,152 $36,462 $99,152
1,449,188
kWh
-
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs