ITAC Assessment: MZ0034
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ITAC Assessment: MZ0034
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Assessment Year 2009
Principal Product rubber transmition belts
NAICS 326220: Rubber and Plastics Hoses and Belting Manufacturing
SIC 3052: Rubber and Plastics Hose and Belting
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area 185,000
ft2
Annual Production 10,000
ton
Production Hrs. Annual 6,000
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,099,132 17,291,129
kWh
Electricity Demand $536,354 39,036
kW-mo/yr
Natural Gas $974,244 104,272
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $102,382 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $62,602

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.4221: Install compressor air intakes in coolest locations $14,217 $1,000 $14,217
184,635
kWh
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $625 $650 $625
15,400
kWh
-
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,996 - $3,996
51,660
kWh
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $25,188 $32,000 $25,188
238,680
kWh
-
05 2.7135: Install occupancy sensors $5,200 $532 $5,200
67,222
kWh
-
06 2.3131: Reschedule plant operations or reduce load to avoid peaks $39,780 $3,000 - $39,780
-
kW-mo/yr
07 2.5196: Use small number of high output units instead of many small inefficient units $13,376 $20,000 $13,376
126,938
kWh
-
TOTAL RECOMMENDED $102,382 $57,182 $62,602
684,535
kWh
$39,780
-
kW-mo/yr
TOTAL IMPLEMENTED $62,602 $54,182 $62,602
684,535
kWh
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs