ITAC Assessment: MS0335
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ITAC Assessment: MS0335
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Assessment Year 2008
Principal Product Pharmaceuticals
NAICS 325412: Pharmaceutical Preparation Manufacturing
SIC 2834: Pharmaceutical Preparations
Sales Range $100
M
to 500
M
# of Employees 375
Plant Area 225,000
ft2
Annual Production 900,000,000
units
Production Hrs. Annual 8,736
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,171,865 19,067,233
kWh
Electricity Demand $400,152 32,151
kW-mo/yr
Natural Gas $902,110 89,346
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $140,143 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $56,229

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.2135: Repair and eliminate steam leaks $38,137 $280 - - - $38,137
-
MMBtu
02 2.2414: Use waste heat from hot flue gases to preheat $24,959 $7,500 - - - $24,959
-
MMBtu
03 2.7142: Utilize higher efficiency lamps and/or ballasts $43,147 $30,570 $31,111
596,913
kWh
$11,398
-
kW-mo/yr
$638 -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $17,965 $34,830 $17,699
339,595
kWh
- $266 -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,037 $389 $6,932
133,029
kWh
- $105 -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $6,045 $8,725 $4,357
83,596
kWh
$1,599
-
kW-mo/yr
$89 -
07 2.7135: Install occupancy sensors $1,338 $13,840 $1,318
25,290
kWh
- $20 -
08 2.4221: Install compressor air intakes in coolest locations $1,515 $476 $927
17,792
kWh
$566
-
kW-mo/yr
$22 -
TOTAL RECOMMENDED $140,143 $96,610 $62,344
1,196,215
kWh
$13,563
-
kW-mo/yr
$1,140 $63,096
-
MMBtu
TOTAL IMPLEMENTED $56,229 $39,684 $42,400
813,538
kWh
$12,997
-
kW-mo/yr
$832 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs