ITAC Assessment: MS0245
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ITAC Assessment: MS0245
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Assessment Year 2004
Principal Product Furniture/bedding fiber
NAICS 337910: Mattress Manufacturing
SIC 2515: Mattresses, Foundations, and Convertible Beds
Sales Range $10
M
to 50
M
# of Employees 87
Plant Area 170,000
ft2
Annual Production 18,000,000
lb
Production Hrs. Annual 5,500
hrs
Location (State) Mississippi

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $142,234 3,974,160
kWh
Electricity Demand $76,459 9,830
kW-mo/yr
Electricity Fees $3,496 -
Natural Gas $163,103 31,639
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $104,033 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,164

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.2442: Preheat combustion air with waste heat $82,017 $6,780 - - - $82,017
-
MMBtu
02 2.7142: Utilize higher efficiency lamps and/or ballasts $8,496 $15,583 $5,287
159,530
kWh
$3,083
-
kW-mo/yr
$126 -
03 2.1224: Replace boiler $6,523 $4,642 - - - $6,523
-
MMBtu
04 2.7134: Use photocell controls $3,354 $1,036 $3,304
99,705
kWh
- $50 -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,071 $156 $2,040
61,571
kWh
- $31 -
06 2.2437: Recover waste heat from equipment $1,263 $1,542 - - - $1,263
-
MMBtu
07 2.7261: Install timers and/or thermostats $216 $355 $213
6,422
kWh
- $3 -
08 2.7122: Disconnect ballasts $93 $180 $56
1,683
kWh
$35
-
kW-mo/yr
$2 -
TOTAL RECOMMENDED $104,033 $30,274 $10,900
328,911
kWh
$3,118
-
kW-mo/yr
$212 $89,803
-
MMBtu
TOTAL IMPLEMENTED $2,164 $336 $2,096
63,254
kWh
$35
-
kW-mo/yr
$33 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs