ITAC Assessment: MS0241
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ITAC Assessment: MS0241
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Assessment Year 2003
Principal Product Bar Soap
NAICS 325611: Soap and Other Detergent Manufacturing
SIC 2841: Soap and Other Detergents, Except Specialty Cleaners
Sales Range $50
M
to 100
M
# of Employees 330
Plant Area 385,000
ft2
Annual Production 575,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Mississippi

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $475,223 13,772,307
kWh
Electricity Demand $275,019 29,298
kW-mo/yr
Electricity Fees $(-9,310.0) -
Natural Gas $840,653 135,366
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $140,257 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $53,709

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.2414: Use waste heat from hot flue gases to preheat $52,802 $8,788 n/a - - - $52,802
-
MMBtu
02 2.2437: Recover waste heat from equipment $25,062 $2,486 - - - $25,062
-
MMBtu
03 2.3212: Optimize plant power factor $30,220 $20,410 - - $30,220 -
04 2.2135: Repair and eliminate steam leaks $11,644 $760 - - - $11,644
-
MMBtu
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,378 $129 $6,284
186,679
kWh
- $94 -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $3,721 $7,328 $1,770
52,597
kWh
$1,896
-
kW-mo/yr
$55 -
07 2.3132: Recharge batteries on during off-peak demand periods $3,613 - - $3,560
-
kW-mo/yr
$53 -
08 2.1311: Replace electrically-operated equipment with fossil fuel equipment $3,103 $1,102 $899
27,486
kWh
$2,640
-
kW-mo/yr
$247 $(-683.0)
-
MMBtu
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,854 $3,600 $1,001
29,742
kWh
$826
-
kW-mo/yr
$27 -
10 2.7135: Install occupancy sensors $1,004 $416 $989
29,379
kWh
- $15 -
11 2.7261: Install timers and/or thermostats $856 $1,575 $795
24,459
kWh
- $61 -
TOTAL RECOMMENDED $140,257 $46,594 $11,738
350,342
kWh
$8,922
-
kW-mo/yr
$30,772 $88,825
-
MMBtu
TOTAL IMPLEMENTED $53,709 $24,899 $7,285
216,421
kWh
$4,386
-
kW-mo/yr
$30,394 $11,644
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs