ITAC Assessment: MS0239
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ITAC Assessment: MS0239
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Assessment Year 2003
Principal Product Aluminum Wire Screen
NAICS 331222: Steel Wire Drawing
SIC 3315: Steel Wiredrawing and Steel Nails and Spikes
Sales Range $10
M
to 50
M
# of Employees 81
Plant Area 128,000
ft2
Annual Production 84,000,000
thousand feet
Production Hrs. Annual 7,200
hrs
Location (State) Mississippi

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $190,260 4,110,876
kWh
Electricity Demand $32,591 10,474
kW-mo/yr
Electricity Fees $38,666 -
Natural Gas $126,711 18,671
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $214,447 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $23,884

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Liquid (non-haz) Savings Personnel Changes Savings
01 2.4321: Upgrade obsolete equipment $159,344 $600,000 $16,667
367,400
kWh
$1,250
-
kW-mo/yr
$5,267 - - $136,160
02 3.6124: Burn waste oil for heat $26,706 $36,010 n/a - - - $6,706
-
MMBtu
$20,000
-
gal
-
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $10,196 $17,859 $6,969
153,629
kWh
$893
-
kW-mo/yr
$2,334 - - -
04 2.4133: Use most efficient type of electric motors $9,584 $15,350 $7,410
163,338
kWh
- $2,174 - - -
05 2.4113: Install motor voltage controller on lightly loaded motors $2,265 $6,000 $1,551
34,200
kWh
$198
-
kW-mo/yr
$516 - - -
06 2.2442: Preheat combustion air with waste heat $1,948 $252 - - - $1,948
-
MMBtu
- -
07 2.1233: Analyze flue gas for proper air/fuel ratio $1,839 $1,000 - - - $1,839
-
MMBtu
- -
08 2.2437: Recover waste heat from equipment $1,703 $2,350 - - - $1,703
-
MMBtu
- -
09 2.4239: Eliminate or reduce compressed air usage $323 $742 $250
5,504
kWh
- $73 - - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $317 $427 $216
4,755
kWh
$29
-
kW-mo/yr
$72 - - -
11 2.7261: Install timers and/or thermostats $222 $119 $171
3,778
kWh
- $51 - - -
TOTAL RECOMMENDED $214,447 $680,109 $33,234
732,604
kWh
$2,370
-
kW-mo/yr
$10,487 $12,196
-
MMBtu
$20,000
-
gal
$136,160
TOTAL IMPLEMENTED $23,884 $40,209 $15,930
351,167
kWh
$1,091
-
kW-mo/yr
$5,024 $1,839
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Liquid (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs