ITAC Assessment: MS0194
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ITAC Assessment: MS0194
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Assessment Year 2002
Principal Product Aluminum extrusions
NAICS
n/a
SIC 3354: Aluminum Extruded Products
Sales Range $10
M
to 50
M
# of Employees 114
Plant Area 170,000
ft2
Annual Production 55,000,000
lb
Production Hrs. Annual 6,600
hrs
Location (State) Mississippi

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $85,091 9,129,000
kWh
Electricity Demand $109,905 21,981
kW-mo/yr
Electricity Fees $234,062 -
Natural Gas $1,227,507 199,992
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $2,403,334 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings Increase in Production Savings
01 2.8114: Change rate schedules or other changes in utility service $110,856 $4,050 - - - - $110,856 -
02 2.1233: Analyze flue gas for proper air/fuel ratio $75,156 $10,000 n/a - - - $75,156
-
MMBtu
- -
03 2.1122: Re-size charging openings or add a movable door on equipment $26,678 $32,890 n/a - - - $26,678
-
MMBtu
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $22,507 $28,607 n/a $16,915
532,383
kWh
$5,260
-
kW-mo/yr
$332 - - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,241 $2,240 $3,248
102,241
kWh
$930
-
kW-mo/yr
$63 - - -
06 2.7261: Install timers and/or thermostats $856 $355 $843
26,549
kWh
- $13 - - -
07 2.7122: Disconnect ballasts $824 $1,560 $619
19,494
kWh
$193
-
kW-mo/yr
$12 - - -
08 2.7261: Install timers and/or thermostats $536 $355 $528
16,622
kWh
- $8 - - -
09 4.112: Replace old machine with new automatic multi-station tool $2,041,680 $1,000,000 n/a - - - - - $2,041,680
10 4.711: Initiate a total quality management program $120,000 $96,000 n/a - - - - - $120,000
TOTAL RECOMMENDED $2,403,334 $1,176,057 $22,153
697,289
kWh
$6,383
-
kW-mo/yr
$428 $101,834
-
MMBtu
$110,856 $2,161,680
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs