| Assessment Year | 1998 |
|---|---|
| Principal Product | Injection Molded Plastic Parts (Auto) |
| NAICS |
n/a
|
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 240 |
| Plant Area |
77,000
ft2
|
| Annual Production | 18,500,000
pieces
|
| Production Hrs. Annual | 5,640
hrs
|
| Location (State) | Alabama |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $214,289 | 11,970,985 |
kWh
|
$0.018 |
| Electricity Demand | $124,245 | 27,775 |
kW-mo/yr
|
$4.47 |
| Electricity Fees | $160,050 | - |
|
- |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $327,401 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $4,906 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,140 | $3,776 |
$310
29,015
kWh
|
$438
-
kW-mo/yr
|
$392 | - | - | - | - | - | |
| 02 | 2.7261: Install timers and/or thermostats | $402 | $232 |
$175
16,413
kWh
|
- | $227 | - | - | - | - | - | |
| 03 | 2.7241: Install outside air damper / economizer on hvac unit | $6,627 | $6,800 |
$2,893
271,688
kWh
|
- | $3,734 | - | - | - | - | - | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $3,919 | $17,023 |
$1,711
160,610
kWh
|
- | $2,208 | - | - | - | - | - | |
| 05 | 2.2511: Insulate bare equipment | $1,077 | $1,898 |
$470
43,962
kWh
|
- | $607 | - | - | - | - | - | |
| 06 | 2.3212: Optimize plant power factor | $14,495 | $39,000 | - | - | $14,495 | - | - | - | - | - | |
| 07 | 2.7221: Lower temperature during the winter season and vice-versa | $2,287 | - |
$998
93,787
kWh
|
- | $1,289 | - | - | - | - | - | |
| 08 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $5,944 | $6,500 | - | - | - | - |
$1,264
-
lb
|
- | - | $4,680 | |
| 09 | 3.6124: Burn waste oil for heat | $8,290 | $4,765 |
$1,873
175,850
kWh
|
- | $2,417 |
$4,000
-
gal
|
- | - | - | - | |
| 10 | 4.522: Modify storage space to avoid rental of a warehouse | $283,220 | $1,800,000 | - | - | - | - | - | $50,760 | $232,460 | - | |
| TOTAL RECOMMENDED | $327,401 | $1,879,994 |
$8,430
791,325
kWh
|
$438
-
kW-mo/yr
|
$25,369 |
$4,000
-
gal
|
$1,264
-
lb
|
$50,760 | $232,460 | $4,680 | ||
| TOTAL IMPLEMENTED | $4,906 | $5,906 |
$1,953
183,177
kWh
|
$438
-
kW-mo/yr
|
$2,515 | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs