ITAC Assessment: MS0103
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ITAC Assessment: MS0103
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Assessment Year 1998
Principal Product Mufflers
NAICS
n/a
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $50
M
to 100
M
# of Employees 500
Plant Area 278,000
ft2
Annual Production 3,500,000
pieces
Production Hrs. Annual 3,920
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $387,880 11,083,822
kWh
Electricity Demand $299 63
kW-mo/yr
Electricity Fees $138,007 -
Natural Gas $10,630 1,919
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $129,392 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $117,151

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Other Liquid (haz) Savings Personnel Changes Savings
01 2.4314: Use synthetic lubricant $951 $239 $747
19,637
kWh
$204 - - -
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,645 $8,030 $2,642
69,754
kWh
$1,003 - - -
03 2.7261: Install timers and/or thermostats $1,060 $1,206 $758
21,102
kWh
$302 - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,365 $2,376 $4,614
121,923
kWh
$1,751 - - -
05 3.6124: Burn waste oil for heat $8,596 $5,256 - - $2,731
-
MMBtu
$5,865
-
gal
-
06 4.431: Train operators for maximum operating efficiency $108,775 - $1,915
104,924
kWh
$1,020 - - $105,840
TOTAL RECOMMENDED $129,392 $17,107 $10,676
337,340
kWh
$4,280 $2,731
-
MMBtu
$5,865
-
gal
$105,840
TOTAL IMPLEMENTED $117,151 $3,821 $8,034
267,586
kWh
$3,277 - - $105,840
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Other Liquid (haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs