ITAC Assessment: MO0237
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ITAC Assessment: MO0237
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Assessment Year 1998
Principal Product Clay Refreactoris, Plastic Refractories, Concrete Castable R
NAICS
n/a
SIC 3255: Clay Refractories
Sales Range $50
M
to 100
M
# of Employees 425
Plant Area 1,003,000
ft2
Annual Production 28,364,400
units
Production Hrs. Annual 4,160
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,134,279 26,232,708
kWh
Electricity Demand $95,807 4,826
kW-mo/yr
Electricity Fees $17,362 -
Natural Gas $3,136,773 1,027,896
MMBtu
LPG $15,962 2,312
MMBtu
Fuel Oil #1 $59,142 10,421
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $88,232 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $68,488

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings
01 4.611: Begin a practice of predictive / preventative maintenance $2,858 $4,700 - - - $2,858
02 4.632: Change operating conditions $658 $518 - - - $658
03 2.7142: Utilize higher efficiency lamps and/or ballasts $7,465 $13,573 $6,731
153,283
kWh
$734
-
kW-mo/yr
- -
04 2.4221: Install compressor air intakes in coolest locations $12,308 $244 $11,712
266,706
kWh
$596
-
kW-mo/yr
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $5,619 $80 $5,341
121,630
kWh
$278
-
kW-mo/yr
- -
06 2.4133: Use most efficient type of electric motors $9,120 $18,405 $8,147
185,522
kWh
$973
-
kW-mo/yr
- -
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $6,869 - $6,075
138,335
kWh
$794
-
kW-mo/yr
- -
08 3.5217: Reuse / recycle/ sell paper products $36,675 - - - $36,675
-
lb
-
09 3.5311: Recover and reuse waste material $6,660 - - - $6,660
-
lb
-
TOTAL RECOMMENDED $88,232 $37,520 $38,006
865,476
kWh
$3,375
-
kW-mo/yr
$43,335
-
lb
$3,516
TOTAL IMPLEMENTED $68,488 $23,867 $25,934
590,563
kWh
$2,363
-
kW-mo/yr
$36,675
-
lb
$3,516
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs