| Assessment Year | 1998 |
|---|---|
| Principal Product | Expandable Polystyrene Packaging Materials/Patterns for Cast |
| NAICS |
n/a
|
| SIC | 3069: Fabricated Rubber Products, Not Elsewhere Classified |
| Sales Range | $5 M to 10M |
| # of Employees | 70 |
| Plant Area |
85,000
ft2
|
| Annual Production | 1,749,166
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Missouri |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $102,865 | 2,393,025 |
kWh
|
$0.043 |
| Electricity Demand | $30,006 | 505 |
kW-mo/yr
|
$59.42 |
| Electricity Fees | $7,187 | - |
|
- |
| Natural Gas | $241,658 | 59,951 |
MMBtu
|
$4.03 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $117,580 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $23,664 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 4.445: Install equipment to move product | $42,310 | $87,250 | - | - | - | $42,310 | |
| 02 | 4.611: Begin a practice of predictive / preventative maintenance | $1,376 | $4,000 | - | - | - | $1,376 | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,020 | $4,307 |
$1,604
34,877
kWh
|
$416
-
kW-mo/yr
|
- | - | |
| 04 | 2.4221: Install compressor air intakes in coolest locations | $1,847 | $297 |
$1,550
33,705
kWh
|
$297
-
kW-mo/yr
|
- | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,384 | $120 |
$1,146
24,912
kWh
|
$238
-
kW-mo/yr
|
- | - | |
| 06 | 2.4314: Use synthetic lubricant | $1,014 | $666 |
$836
18,171
kWh
|
$178
-
kW-mo/yr
|
- | - | |
| 07 | 2.4133: Use most efficient type of electric motors | $8,362 | $10,741 |
$6,996
152,110
kWh
|
$1,366
-
kW-mo/yr
|
- | - | |
| 08 | 2.1233: Analyze flue gas for proper air/fuel ratio | $10,892 | $2,000 |
$10,892
236,811
kWh
|
- | - | - | |
| 09 | 3.5311: Recover and reuse waste material | $48,375 | $2,000 | - | - |
$48,375
-
lb
|
- | |
| 10 | 3.1131: Use mechanical stripping methods | - | $6,000 | - | - | - | - | |
| TOTAL RECOMMENDED | $117,580 | $117,381 |
$23,024
500,586
kWh
|
$2,495
-
kW-mo/yr
|
$48,375
-
lb
|
$43,686 | ||
| TOTAL IMPLEMENTED | $23,664 | $27,714 |
$20,328
441,969
kWh
|
$1,960
-
kW-mo/yr
|
- | $1,376 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs