ITAC Assessment: MO0232
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ITAC Assessment: MO0232
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Assessment Year 1998
Principal Product Fabricated Rubber Products (Injection Molding)
NAICS
n/a
SIC 3069: Fabricated Rubber Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 226
Plant Area 196,150
ft2
Annual Production 8,516,000
lb
Production Hrs. Annual 2,080
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $314,973 14,483,001
kWh
Electricity Demand $340,412 2,954
kW-mo/yr
Electricity Fees $26,979 -
Natural Gas $65,887 11,096
MMBtu
LPG $6,391 785
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $42,359 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $39,938

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings
01 4.111: Add equipment/ operators to reduce production bottleneck $12,992 $6,071 - - - $12,992
02 4.611: Begin a practice of predictive / preventative maintenance $1,792 $3,700 - - - $1,792
03 2.7142: Utilize higher efficiency lamps and/or ballasts $2,988 $3,648 $1,259
53,341
kWh
$1,729
-
kW-mo/yr
- -
04 2.4221: Install compressor air intakes in coolest locations $1,604 $166 $913
38,687
kWh
$691
-
kW-mo/yr
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $817 $80 $471
19,930
kWh
$346
-
kW-mo/yr
- -
06 2.2437: Recover waste heat from equipment $5,253 $1,136 $2,948
124,853
kWh
$2,305
-
kW-mo/yr
- -
07 2.4133: Use most efficient type of electric motors $5,576 $9,724 $3,156
133,646
kWh
$2,420
-
kW-mo/yr
- -
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $451 - $221
9,379
kWh
$230
-
kW-mo/yr
- -
09 3.5218: Reuse / recycle/ sell rubber products $10,886 - - - $10,886
-
lb
-
TOTAL RECOMMENDED $42,359 $24,525 $8,968
379,836
kWh
$7,721
-
kW-mo/yr
$10,886
-
lb
$14,784
TOTAL IMPLEMENTED $39,938 $24,279 $7,584
321,219
kWh
$6,684
-
kW-mo/yr
$10,886
-
lb
$14,784
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs