| Assessment Year | 1998 |
|---|---|
| Principal Product | Corrugated Packaging |
| NAICS |
n/a
|
| SIC | 2653: Corrugated and Solid Fiber Boxes |
| Sales Range | $10 M to 50M |
| # of Employees | 105 |
| Plant Area |
70,000
ft2
|
| Annual Production | 300,000,000
thousand feet
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Missouri |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $91,844 | 1,861,958 |
kWh
|
$0.049 |
| Electricity Demand | $10,686 | 424 |
kW-mo/yr
|
$25.20 |
| Electricity Fees | $12,131 | - |
|
- |
| Natural Gas | $104,810 | 24,141 |
MMBtu
|
$4.34 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $285,106 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $16,503 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4325: Upgrade conveyors | $110,784 | $50,000 | - | - | - | $110,784 | |
| 02 | 4.451: Add additional production shift | $87,000 | $50,000 | - | - | - | $87,000 | |
| 03 | 4.432: Cross-train personnel to avoid lost time | $4,841 | $12,500 | - | - | - | $4,841 | |
| 04 | 4.711: Initiate a total quality management program | $10,440 | $25,000 | - | - | - | $10,440 | |
| 05 | 4.514: Re-arrange equipment layout to reduce handling costs | $4,900 | $10,000 | - | - | - | $4,900 | |
| 06 | 4.611: Begin a practice of predictive / preventative maintenance | $2,136 | $5,500 | - | - | - | $2,136 | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,074 | $2,072 |
$963
17,292
kWh
|
$111
-
kW-mo/yr
|
- | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $343 | $519 |
$303
5,569
kWh
|
$40
-
kW-mo/yr
|
- | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $4,340 | $160 |
$3,795
67,995
kWh
|
$545
-
kW-mo/yr
|
- | - | |
| 10 | 2.4221: Install compressor air intakes in coolest locations | $1,052 | $191 |
$923
16,413
kWh
|
$129
-
kW-mo/yr
|
- | - | |
| 11 | 2.4133: Use most efficient type of electric motors | $6,389 | $7,570 |
$5,942
106,389
kWh
|
$447
-
kW-mo/yr
|
- | - | |
| 12 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,085 | - |
$1,943
34,877
kWh
|
$142
-
kW-mo/yr
|
- | - | |
| 13 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $48,948 | $50,000 | - | - |
$48,948
-
lb
|
- | |
| 14 | 3.7196: Use re-usable filters | $774 | $799 | - | - |
$774
-
lb
|
- | |
| TOTAL RECOMMENDED | $285,106 | $214,311 |
$13,869
248,535
kWh
|
$1,414
-
kW-mo/yr
|
$49,722
-
lb
|
$220,101 | ||
| TOTAL IMPLEMENTED | $16,503 | $25,761 |
$8,808
157,679
kWh
|
$718
-
kW-mo/yr
|
- | $6,977 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs