ITAC Assessment: MO0223
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ITAC Assessment: MO0223
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Assessment Year 1998
Principal Product Packaged Printing Products
NAICS
n/a
SIC 2752: Commercial Printing, Lithographic
Sales Range $10
M
to 50
M
# of Employees 225
Plant Area 160,000
ft2
Annual Production 114,000,000
pieces
Production Hrs. Annual 6,860
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $53,568 2,371,923
kWh
Electricity Demand $51,620 540
kW-mo/yr
Electricity Fees $13,598 -
Natural Gas $17,522 2,311
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $112,975 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $102,584

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings
01 4.711: Initiate a total quality management program $16,686 $25,000 - - - $16,686
02 4.432: Cross-train personnel to avoid lost time $14,518 $25,000 - - - $14,518
03 4.514: Re-arrange equipment layout to reduce handling costs $4,800 $10,000 - - - $4,800
04 4.611: Begin a practice of predictive / preventative maintenance $2,970 $3,500 - - - $2,970
05 2.7142: Utilize higher efficiency lamps and/or ballasts $3,859 $8,528 $2,253
79,426
kWh
$1,606
-
kW-mo/yr
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $974 $1,566 $515
18,171
kWh
$459
-
kW-mo/yr
- -
07 2.4231: Reduce the pressure of compressed air to the minimum required $4,305 $40 $2,795
98,769
kWh
$1,510
-
kW-mo/yr
- -
08 2.4221: Install compressor air intakes in coolest locations $1,359 $53 $881
31,067
kWh
$478
-
kW-mo/yr
- -
09 2.4133: Use most efficient type of electric motors $886 $378 $551
19,343
kWh
$335
-
kW-mo/yr
- -
10 3.1163: Use plastic pallets instead of wood $61,750 $84,375 - - $61,750
-
lb
-
11 3.7196: Use re-usable filters $868 $2,079 - - $868
-
lb
-
TOTAL RECOMMENDED $112,975 $160,519 $6,995
246,776
kWh
$4,388
-
kW-mo/yr
$62,618
-
lb
$38,974
TOTAL IMPLEMENTED $102,584 $149,819 $1,066
37,514
kWh
$794
-
kW-mo/yr
$61,750
-
lb
$38,974
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs