ITAC Assessment: MO0222
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ITAC Assessment: MO0222
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Assessment Year 1998
Principal Product Spiral and Oval Duct Work Products
NAICS
n/a
SIC 3444: Sheet Metal Work
Sales Range $5
M
to 10
M
# of Employees 30
Plant Area 30,000
ft2
Annual Production 58,256
units
Production Hrs. Annual 2,080
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $20,733 264,654
kWh
Electricity Fees $1,265 -
Natural Gas $8,108 1,076
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $59,719 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $46,266

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings
01 4.611: Begin a practice of predictive / preventative maintenance $16,288 $3,700 - - $16,288
02 4.432: Cross-train personnel to avoid lost time $14,171 $25,000 - - $14,171
03 4.711: Initiate a total quality management program $12,629 $30,000 - - $12,629
04 2.7229: Air condition only space necessary $3,000 $5,000 - - $3,000
05 4.514: Re-arrange equipment layout to reduce handling costs $2,250 $5,000 - - $2,250
06 2.7142: Utilize higher efficiency lamps and/or ballasts $149 $376 $149
1,758
kWh
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $73 $108 $73
879
kWh
- -
08 2.4231: Reduce the pressure of compressed air to the minimum required $760 $40 $760
9,086
kWh
- -
09 2.4221: Install compressor air intakes in coolest locations $502 $46 $502
6,155
kWh
- -
10 2.4131: Size electric motors for peak operating efficiency $748 $735 $748
9,086
kWh
- -
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $180 - $180
2,052
kWh
- -
12 3.7196: Use re-usable filters $7,769 $2,283 - $7,769
-
lb
-
13 3.1191: Change procedures / equipment / operating conditions $1,200 $747 - $1,200
-
lb
-
TOTAL RECOMMENDED $59,719 $73,035 $2,412
29,016
kWh
$8,969
-
lb
$48,338
TOTAL IMPLEMENTED $46,266 $64,435 $928
11,138
kWh
- $45,338
Yearly Savings* Imp'd Cost* Electricity Usage Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs