| Assessment Year | 1997 |
|---|---|
| Principal Product | Plastic Packaging |
| NAICS |
n/a
|
| SIC | 2673: Plastics, Foil, and Coated Paper Bags |
| Sales Range | $50 M to 100M |
| # of Employees | 255 |
| Plant Area |
147,000
ft2
|
| Annual Production | 10,000,000
units
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Missouri |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $363,348 | 22,080,598 |
kWh
|
$0.016 |
| Electricity Demand | $524,082 | 6,730 |
kW-mo/yr
|
$77.87 |
| Electricity Fees | $30,788 | - |
|
- |
| Natural Gas | $208,511 | 37,095 |
MMBtu
|
$5.62 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $250,414 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $168,002 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 4.711: Initiate a total quality management program | $46,952 | $50,000 | - | - | - | $46,952 | |
| 02 | 4.611: Begin a practice of predictive / preventative maintenance | $13,495 | $3,500 | - | - | - | $13,495 | |
| 03 | 4.432: Cross-train personnel to avoid lost time | $8,200 | $20,000 | - | - | - | $8,200 | |
| 04 | 4.514: Re-arrange equipment layout to reduce handling costs | $7,350 | $12,500 | - | - | - | $7,350 | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,125 | $8,080 |
$3,311
185,522
kWh
|
$1,814
-
kW-mo/yr
|
- | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,151 | $3,156 |
$1,388
77,667
kWh
|
$763
-
kW-mo/yr
|
- | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $4,301 | $116 |
$2,829
158,558
kWh
|
$1,472
-
kW-mo/yr
|
- | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $4,458 | $80 |
$2,986
158,558
kWh
|
$1,472
-
kW-mo/yr
|
- | - | |
| 09 | 2.4133: Use most efficient type of electric motors | $1,440 | $1,048 |
$513
26,084
kWh
|
$927
-
kW-mo/yr
|
- | - | |
| 10 | 2.2437: Recover waste heat from equipment | $82,412 | $230,000 | - | - |
$82,412
-
lb
|
- | |
| 11 | 3.5316: Contract a wood pallet recycling company | $74,530 | $10,000 | - | - |
$74,530
-
lb
|
- | |
| TOTAL RECOMMENDED | $250,414 | $338,480 |
$11,027
606,389
kWh
|
$6,448
-
kW-mo/yr
|
$156,942
-
lb
|
$75,997 | ||
| TOTAL IMPLEMENTED | $168,002 | $108,480 |
$11,027
606,389
kWh
|
$6,448
-
kW-mo/yr
|
$74,530
-
lb
|
$75,997 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs