ITAC Assessment: MO0216
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ITAC Assessment: MO0216
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Assessment Year 1997
Principal Product Corrugated Containers
NAICS
n/a
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $10
M
to 50
M
# of Employees 165
Plant Area 201,222
ft2
Annual Production 600,000,000
thousand feet
Production Hrs. Annual 6,240
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $97,627 4,054,220
kWh
Electricity Demand $54,534 817
kW-mo/yr
Electricity Fees $6,765 -
Natural Gas $184,748 51,801
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $273,760 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $184,960

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings
01 4.711: Initiate a total quality management program $83,859 $35,000 - - - $83,859
02 4.432: Cross-train personnel to avoid lost time $9,090 $25,000 - - - $9,090
03 4.514: Re-arrange equipment layout to reduce handling costs $10,061 $25,000 - - - $10,061
04 4.611: Begin a practice of predictive / preventative maintenance $9,830 $3,500 - - - $9,830
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,149 $2,282 $635
24,619
kWh
$514
-
kW-mo/yr
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $677 $1,088 $403
15,533
kWh
$274
-
kW-mo/yr
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $154 $483 $121
4,689
kWh
$33
-
kW-mo/yr
- -
08 2.4231: Reduce the pressure of compressed air to the minimum required $2,241 $80 $1,587
61,547
kWh
$654
-
kW-mo/yr
- -
09 2.4221: Install compressor air intakes in coolest locations $731 $68 $517
20,223
kWh
$214
-
kW-mo/yr
- -
10 2.4133: Use most efficient type of electric motors $3,648 $5,100 $2,580
100,234
kWh
$1,068
-
kW-mo/yr
- -
11 3.1163: Use plastic pallets instead of wood $63,520 $49,140 - - $63,520
-
lb
-
12 4.522: Modify storage space to avoid rental of a warehouse $88,800 $100,000 - - $88,800
-
lb
-
TOTAL RECOMMENDED $273,760 $246,741 $5,843
226,845
kWh
$2,757
-
kW-mo/yr
$152,320
-
lb
$112,840
TOTAL IMPLEMENTED $184,960 $146,741 $5,843
226,845
kWh
$2,757
-
kW-mo/yr
$63,520
-
lb
$112,840
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs