| Assessment Year | 1997 |
|---|---|
| Principal Product | Aluminum Die Castings |
| NAICS |
n/a
|
| SIC | 3363: Aluminum Die-Castings |
| Sales Range | $10 M to 50M |
| # of Employees | 270 |
| Plant Area |
120,000
ft2
|
| Annual Production | 13,000,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Missouri |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $501,377 | 8,766,120 |
kWh
|
$0.057 |
| Electricity Demand | $45,252 | 1,838 |
kW-mo/yr
|
$24.62 |
| Electricity Fees | $96,254 | - |
|
- |
| Natural Gas | $267,743 | 69,150 |
MMBtu
|
$3.87 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $87,638 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $65,799 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 4.711: Initiate a total quality management program | $9,696 | $25,000 | - | - | - | $9,696 | |
| 02 | 4.432: Cross-train personnel to avoid lost time | $13,144 | $25,000 | - | - | - | $13,144 | |
| 03 | 4.611: Begin a practice of predictive / preventative maintenance | $22,956 | $5,500 | - | - | - | $22,956 | |
| 04 | 4.514: Re-arrange equipment layout to reduce handling costs | $6,000 | $12,500 | - | - | - | $6,000 | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,620 | $7,432 |
$4,246
62,427
kWh
|
$374
-
kW-mo/yr
|
- | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $664 | $1,360 |
$563
8,206
kWh
|
$101
-
kW-mo/yr
|
- | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $189 | $276 |
$182
2,638
kWh
|
$7
-
kW-mo/yr
|
- | - | |
| 08 | 2.4221: Install compressor air intakes in coolest locations | $7,398 | $185 |
$7,105
104,338
kWh
|
$293
-
kW-mo/yr
|
- | - | |
| 09 | 2.4133: Use most efficient type of electric motors | $2,426 | $3,383 |
$2,268
33,411
kWh
|
$158
-
kW-mo/yr
|
- | - | |
| 10 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $2,695 | $5,200 | - | - |
$2,695
-
lb
|
- | |
| 11 | 3.5241: Sell used plates to an aluminum recycler | $17,850 | - | - | - |
$17,850
-
lb
|
- | |
| TOTAL RECOMMENDED | $87,638 | $85,836 |
$14,364
211,020
kWh
|
$933
-
kW-mo/yr
|
$20,545
-
lb
|
$51,796 | ||
| TOTAL IMPLEMENTED | $65,799 | $43,136 |
$14,364
211,020
kWh
|
$933
-
kW-mo/yr
|
$17,850
-
lb
|
$32,652 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs