| Assessment Year | 1997 |
|---|---|
| Principal Product | Trigger Sprayers & Lotion Pumps |
| NAICS |
n/a
|
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 300 |
| Plant Area |
60,000
ft2
|
| Annual Production | 200,000,000
pieces
|
| Production Hrs. Annual | 8,736
hrs
|
| Location (State) | Missouri |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $681,486 | 16,908,851 |
kWh
|
$0.040 |
| Electricity Demand | $46,979 | 2,376 |
kW-mo/yr
|
$19.77 |
| Electricity Fees | $53,528 | - |
|
- |
| Natural Gas | $19,219 | 3,364 |
MMBtu
|
$5.71 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $100,743 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $95,318 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.711: Initiate a total quality management program | $21,647 | $25,000 | - | - | - | - | $21,647 | |
| 02 | 4.611: Begin a practice of predictive / preventative maintenance | $15,105 | $3,500 | - | - | - | - | $15,105 | |
| 03 | 4.432: Cross-train personnel to avoid lost time | $9,280 | $20,000 | - | - | - | - | $9,280 | |
| 04 | 4.514: Re-arrange equipment layout to reduce handling costs | $4,800 | $12,500 | - | - | - | - | $4,800 | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $625 | $430 |
$524
12,016
kWh
|
$101
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,508 | $3,904 |
$1,263
29,015
kWh
|
$245
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $307 | $690 |
$291
6,741
kWh
|
$16
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4221: Install compressor air intakes in coolest locations | $10,846 | $325 |
$10,312
236,518
kWh
|
$534
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4314: Use synthetic lubricant | $5,395 | $1,760 |
$5,130
117,526
kWh
|
$265
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.4133: Use most efficient type of electric motors | $9,751 | $11,356 |
$9,235
211,899
kWh
|
$516
-
kW-mo/yr
|
- | - | - | |
| 11 | 3.5311: Recover and reuse waste material | $17,461 | $1,000 | - | - | - |
$17,461
-
lb
|
- | |
| 12 | 2.4313: Provide proper maintenance of motor driven equipment | $4,018 | $800 | - | - |
$4,018
-
gal
|
- | - | |
| TOTAL RECOMMENDED | $100,743 | $81,265 |
$26,755
613,715
kWh
|
$1,677
-
kW-mo/yr
|
$4,018
-
gal
|
$17,461
-
lb
|
$50,832 | ||
| TOTAL IMPLEMENTED | $95,318 | $68,335 |
$26,231
601,699
kWh
|
$1,576
-
kW-mo/yr
|
$4,018
-
gal
|
$17,461
-
lb
|
$46,032 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs