| Assessment Year | 1997 |
|---|---|
| Principal Product | Custom Vinyl Packaging |
| NAICS |
n/a
|
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 200 |
| Plant Area |
65,000
ft2
|
| Annual Production | 26,000,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Missouri |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $147,349 | 3,009,965 |
kWh
|
$0.049 |
| Electricity Demand | $19,738 | 1,134 |
kW-mo/yr
|
$17.41 |
| Electricity Fees | $24,159 | - |
|
- |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $57,720 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $57,240 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.711: Initiate a total quality management program | $26,790 | $30,000 | - | - | - | - | $26,790 | |
| 02 | 4.432: Cross-train personnel to avoid lost time | $5,675 | $15,000 | - | - | - | - | $5,675 | |
| 03 | 4.514: Re-arrange equipment layout to reduce handling costs | $4,225 | $10,000 | - | - | - | - | $4,225 | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $7,491 | $14,160 |
$7,092
124,560
kWh
|
$399
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,095 | $1,346 |
$1,024
17,878
kWh
|
$71
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $119 | $207 |
$115
2,052
kWh
|
$4
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $1,762 | $232 |
$1,605
28,136
kWh
|
$157
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,254 | $160 |
$2,963
51,876
kWh
|
$291
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4131: Size electric motors for peak operating efficiency | $1,210 | $1,974 |
$1,142
19,930
kWh
|
$68
-
kW-mo/yr
|
- | - | - | |
| 10 | 3.5311: Recover and reuse waste material | $5,619 | - | - | - | - |
$5,619
-
lb
|
- | |
| 11 | 3.8136: Switch to a solvent that can be cleaned and re-used | $480 | - | - | - |
$480
-
gal
|
- | - | |
| TOTAL RECOMMENDED | $57,720 | $73,079 |
$13,941
244,432
kWh
|
$990
-
kW-mo/yr
|
$480
-
gal
|
$5,619
-
lb
|
$36,690 | ||
| TOTAL IMPLEMENTED | $57,240 | $73,079 |
$13,941
244,432
kWh
|
$990
-
kW-mo/yr
|
- |
$5,619
-
lb
|
$36,690 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs