| Assessment Year | 1997 |
|---|---|
| Principal Product | Pillows and Cushions |
| NAICS |
n/a
|
| SIC | 2392: House furnishing, Except Curtains and Draperies |
| Sales Range | $10 M to 50M |
| # of Employees | 85 |
| Plant Area |
80,000
ft2
|
| Annual Production | 26,000,000
pieces
|
| Production Hrs. Annual | 2,340
hrs
|
| Location (State) | Missouri |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $66,584 | 1,235,346 |
kWh
|
$0.054 |
| Electricity Demand | $11,264 | 624 |
kW-mo/yr
|
$18.05 |
| Electricity Fees | $10,930 | - |
|
- |
| Natural Gas | $20,499 | 3,295 |
MMBtu
|
$6.22 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $90,599 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $68,825 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 4.711: Initiate a total quality management program | $47,294 | $25,000 | - | - | - | $47,294 | |
| 02 | 4.432: Cross-train personnel to avoid lost time | $10,580 | $20,000 | - | - | - | $10,580 | |
| 03 | 4.514: Re-arrange equipment layout to reduce handling costs | $7,200 | $10,000 | - | - | - | $7,200 | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,912 | $10,260 |
$3,452
54,513
kWh
|
$460
-
kW-mo/yr
|
- | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,156 | $4,130 |
$2,797
43,962
kWh
|
$359
-
kW-mo/yr
|
- | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $132 | $207 |
$128
2,052
kWh
|
$4
-
kW-mo/yr
|
- | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,597 | $40 |
$1,440
22,567
kWh
|
$157
-
kW-mo/yr
|
- | - | |
| 08 | 2.4221: Install compressor air intakes in coolest locations | $1,335 | $59 |
$1,203
19,050
kWh
|
$132
-
kW-mo/yr
|
- | - | |
| 09 | 2.4131: Size electric motors for peak operating efficiency | $595 | $1,592 |
$519
8,206
kWh
|
$76
-
kW-mo/yr
|
- | - | |
| 10 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $14,638 | $4,860 | - | - |
$14,638
-
lb
|
- | |
| 11 | 3.5212: Regrind, reuse, or sell scrap plastic parts | $160 | - | - | - |
$160
-
lb
|
- | |
| TOTAL RECOMMENDED | $90,599 | $76,148 |
$9,539
150,350
kWh
|
$1,188
-
kW-mo/yr
|
$14,798
-
lb
|
$65,074 | ||
| TOTAL IMPLEMENTED | $68,825 | $60,722 |
$3,316
52,168
kWh
|
$435
-
kW-mo/yr
|
- | $65,074 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs