ITAC Assessment: MO0203
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ITAC Assessment: MO0203
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Assessment Year 1997
Principal Product Pillows and Cushions
NAICS
n/a
SIC 2392: House furnishing, Except Curtains and Draperies
Sales Range $10
M
to 50
M
# of Employees 165
Plant Area 45,000
ft2
Annual Production 3,600,000
pieces
Production Hrs. Annual 2,400
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $31,259 682,591
kWh
Electricity Demand $15,405 419
kW-mo/yr
Electricity Fees $48,579 -
LPG $25,683 3,010
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $27,882 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $15,857

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings
01 4.711: Initiate a total quality management program $8,647 $20,000 - - - $8,647
02 4.514: Re-arrange equipment layout to reduce handling costs $4,050 $10,000 - - - $4,050
03 4.432: Cross-train personnel to avoid lost time $1,130 $3,000 - - - $1,130
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,985 $5,340 $1,496
30,774
kWh
$489
-
kW-mo/yr
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $994 $1,896 $751
15,533
kWh
$243
-
kW-mo/yr
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $101 $207 $94
2,052
kWh
$7
-
kW-mo/yr
- -
07 2.4131: Size electric motors for peak operating efficiency $329 $963 $208
4,396
kWh
$121
-
kW-mo/yr
- -
08 2.4231: Reduce the pressure of compressed air to the minimum required $993 $40 $750
15,533
kWh
$243
-
kW-mo/yr
- -
09 2.4221: Install compressor air intakes in coolest locations $606 $51 $459
9,379
kWh
$147
-
kW-mo/yr
- -
10 3.7196: Use re-usable filters $4,451 $1,360 - - $4,451
-
lb
-
11 3.5315: Lease / purchase baler; sell cardboard to recycler $4,596 $5,360 - - $4,596
-
lb
-
TOTAL RECOMMENDED $27,882 $48,217 $3,758
77,667
kWh
$1,250
-
kW-mo/yr
$9,047
-
lb
$13,827
TOTAL IMPLEMENTED $15,857 $36,117 $1,512
31,360
kWh
$518
-
kW-mo/yr
- $13,827
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs