ITAC Assessment: MO0202
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ITAC Assessment: MO0202
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Assessment Year 1997
Principal Product Ceramic Balls,Fabricated Ceramic Shapes
NAICS
n/a
SIC 3255: Clay Refractories
Sales Range $10
M
to 50
M
# of Employees 35
Plant Area 60,000
ft2
Annual Production 500,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $52,472 946,073
kWh
Electricity Demand $7,338 305
kW-mo/yr
Electricity Fees $11,677 -
Natural Gas $82,866 17,624
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $85,448 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $84,117

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings
01 4.711: Initiate a total quality management program $34,950 $25,000 - - - $34,950
02 4.432: Cross-train personnel to avoid lost time $14,720 $20,000 - - - $14,720
03 4.611: Begin a practice of predictive / preventative maintenance $11,610 $3,500 - - - $11,610
04 4.514: Re-arrange equipment layout to reduce handling costs $4,800 $12,500 - - - $4,800
05 2.7142: Utilize higher efficiency lamps and/or ballasts $4,601 $4,624 $4,377
64,478
kWh
$224
-
kW-mo/yr
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $2,936 $1,342 $2,804
41,325
kWh
$132
-
kW-mo/yr
- -
07 2.4131: Size electric motors for peak operating efficiency $2,874 $3,137 $2,718
40,152
kWh
$156
-
kW-mo/yr
- -
08 2.4231: Reduce the pressure of compressed air to the minimum required $227 $40 $193
2,931
kWh
$34
-
kW-mo/yr
- -
09 2.4221: Install compressor air intakes in coolest locations $120 $45 $103
1,465
kWh
$17
-
kW-mo/yr
- -
10 3.1191: Change procedures / equipment / operating conditions $7,626 $200 - - $7,626
-
lb
-
11 3.6193: Install equipment (eg compactor) to reduce disposal costs $984 $2,500 - - $984
-
lb
-
TOTAL RECOMMENDED $85,448 $72,888 $10,195
150,351
kWh
$563
-
kW-mo/yr
$8,610
-
lb
$66,080
TOTAL IMPLEMENTED $84,117 $70,303 $9,899
145,955
kWh
$512
-
kW-mo/yr
$7,626
-
lb
$66,080
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs