| Assessment Year | 1997 |
|---|---|
| Principal Product | Automotive Mufflers and Exhaust Pipes |
| NAICS |
n/a
|
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $100 M to 500M |
| # of Employees | 495 |
| Plant Area |
120,000
ft2
|
| Annual Production | 4,500,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Missouri |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $888,207 | 18,401,524 |
kWh
|
$0.048 |
| Electricity Demand | $95,517 | 4,838 |
kW-mo/yr
|
$19.74 |
| Natural Gas | $43,780 | 10,064 |
MMBtu
|
$4.35 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $67,954 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $67,954 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (haz) Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 4.711: Initiate a total quality management program | $16,060 | $15,000 | - | - | - | $16,060 | |
| 02 | 4.611: Begin a practice of predictive / preventative maintenance | $9,288 | $7,500 | - | - | - | $9,288 | |
| 03 | 4.514: Re-arrange equipment layout to reduce handling costs | $4,800 | $10,000 | - | - | - | $4,800 | |
| 04 | 3.5311: Recover and reuse waste material | $13,642 | - | - | - |
$13,642
-
gal
|
- | |
| 05 | 3.7312: Implement a regular maintenance program to reduce emissions from leaky valves and pipe fittings | $1,052 | $3,000 | - | - |
$1,052
-
gal
|
- | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,247 | $4,192 |
$3,000
62,720
kWh
|
$247
-
kW-mo/yr
|
- | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,358 | $1,718 |
$1,255
26,084
kWh
|
$103
-
kW-mo/yr
|
- | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $303 | - |
$289
6,155
kWh
|
$14
-
kW-mo/yr
|
- | - | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $4,128 | $337 |
$3,765
78,546
kWh
|
$363
-
kW-mo/yr
|
- | - | |
| 10 | 2.4131: Size electric motors for peak operating efficiency | $14,076 | $35,980 |
$12,763
266,120
kWh
|
$1,313
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $67,954 | $77,727 |
$21,072
439,625
kWh
|
$2,040
-
kW-mo/yr
|
$14,694
-
gal
|
$30,148 | ||
| TOTAL IMPLEMENTED | $67,954 | $77,727 |
$21,072
439,625
kWh
|
$2,040
-
kW-mo/yr
|
$14,694
-
gal
|
$30,148 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (haz) Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs