ITAC Assessment: MI0341
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ITAC Assessment: MI0341
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Assessment Year 2018
Principal Product Apparel
NAICS 315190: Other Apparel Knitting Mills
SIC 2254: Knit Underwear and Nightwear Mills
Sales Range $10
M
to 50
M
# of Employees 212
Plant Area 141,000
ft2
Annual Production 110,000
pieces
Production Hrs. Annual 8,568
hrs
Location (State) Puerto Rico

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,432,885 8,073,604
kWh
Electricity Demand $146,636 15,177
kW-mo/yr
Electricity Fees $2,400 -
LPG $40,877 1,086
MMBtu
Fuel Oil #4 $635,460 56,244
MMBtu
TOTAL YEARLY COSTS $2,258,258
RECOMMENDED SAVINGS* $577,462 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings LPG Savings Fuel Oil #4 Savings Administrative Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $142,227 $2,030 $132,130
746,499
kWh
$10,097
-
kW-mo/yr
- - - -
02 2.2414: Use waste heat from hot flue gases to preheat $75,087 $115,295 - - - - $75,087
-
MMBtu
-
03 2.2628: Utilize a less expensive cooling method $69,002 $300,000 $51,560
291,301
kWh
$3,942
-
kW-mo/yr
- - - $13,500
04 2.7425: Clean or color roof to reduce solar load $59,009 $48,268 $48,046
271,447
kWh
$10,963
-
kW-mo/yr
- - - -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $49,949 $6,410 $46,403
262,165
kWh
$3,546
-
kW-mo/yr
- - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $49,910 $35,323 $45,987
259,815
kWh
$3,923
-
kW-mo/yr
- - - -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $45,466 $38,639 $42,239
238,637
kWh
$3,227
-
kW-mo/yr
- - - -
08 2.7447: Install vinyl strip / high speed / air curtain doors $39,872 $3,380 $37,041
209,272
kWh
$2,831
-
kW-mo/yr
- - - -
09 2.4323: Use optimum size and capacity equipment $24,956 $7,314 $23,188
131,006
kWh
$1,768
-
kW-mo/yr
- - - -
10 2.3212: Optimize plant power factor $17,936 $25,045 - - $17,936 - - -
11 2.7135: Install occupancy sensors $3,246 $2,109 $2,525
14,266
kWh
$721
-
kW-mo/yr
- - - -
12 2.1233: Analyze flue gas for proper air/fuel ratio $803 $1,560 - - - $803
-
MMBtu
- -
TOTAL RECOMMENDED $577,462 $585,373 $429,119
2,424,408
kWh
$41,017
-
kW-mo/yr
$17,936 $803
-
MMBtu
$75,087
-
MMBtu
$13,500
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings LPG Savings Fuel Oil #4 Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs