ITAC Assessment: MI0330
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Assessment Year 2018
Principal Product Mattresses
NAICS 337910: Mattress Manufacturing
SIC 2515: Mattresses, Foundations, and Convertible Beds
Sales Range $50
M
to 100
M
# of Employees 220
Plant Area 230,000
ft2
Annual Production 408,000
units
Production Hrs. Annual 4,420
hrs
Location (State) Florida

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $194,538 3,001,200
kWh
Electricity Demand $55,306 6,913
kW-mo/yr
Electricity Fees $6,771 -
TOTAL YEARLY COSTS $256,616
RECOMMENDED SAVINGS* $96,779 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $93,811

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
01 2.6218: Turn off equipment when not in use $29,294 $1,300 $29,294
450,684
kWh
- -
02 2.8226: Increase efficiency of trucks $16,500 $12,760 - - $16,500
03 2.7221: Lower temperature during the winter season and vice-versa $14,180 $480 $10,628
163,514
kWh
$3,552
-
kW-mo/yr
-
04 2.7425: Clean or color roof to reduce solar load $11,303 $7,234 $9,671
148,789
kWh
$1,632
-
kW-mo/yr
-
05 2.7134: Use photocell controls $7,073 $2,875 $4,137
63,643
kWh
$2,936
-
kW-mo/yr
-
06 2.7135: Install occupancy sensors $5,537 $7,669 $4,153
63,893
kWh
$1,384
-
kW-mo/yr
-
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,299 $2,670 $4,523
62,873
kWh
$776
-
kW-mo/yr
-
08 2.7142: Utilize higher efficiency lamps and/or ballasts $3,223 $7,807 $2,415
37,160
kWh
$808
-
kW-mo/yr
-
09 2.2511: Insulate bare equipment $1,778 $1,722 $1,266
19,476
kWh
$512
-
kW-mo/yr
-
10 2.7447: Install vinyl strip / high speed / air curtain doors $1,190 $1,160 $894
13,753
kWh
$296
-
kW-mo/yr
-
11 2.4239: Eliminate or reduce compressed air usage $794 $1,833 $567
8,724
kWh
$227
-
kW-mo/yr
-
12 2.7245: Use direct air supply to exhaust hoods $608 $756 $456
7,019
kWh
$152
-
kW-mo/yr
-
TOTAL RECOMMENDED $96,779 $48,266 $68,004
1,039,528
kWh
$12,275
-
kW-mo/yr
$16,500
TOTAL IMPLEMENTED $93,811 $45,384 $65,844
1,006,299
kWh
$11,467
-
kW-mo/yr
$16,500
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs