ITAC Assessment: MI0238
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ITAC Assessment: MI0238
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Assessment Year 2013
Principal Product Plastic building Materials
NAICS 332312: Fabricated Structural Metal Manufacturing
SIC 3441: Fabricated Structural Metal
Sales Range $10
M
to 50
M
# of Employees 55
Plant Area 85,000
ft2
Annual Production 6,000,000
lb
Production Hrs. Annual 4,992
hrs
Location (State) Florida

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $123,363 2,543,600
kWh
Electricity Demand $83,981 7,184
kW-mo/yr
Electricity Fees $38,433 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $92,845 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $71,487

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.4239: Eliminate or reduce compressed air usage $33,139 $21,580 $20,900
435,409
kWh
$12,239
-
kW-mo/yr
02 2.2136: Install / repair insulation on steam lines $11,581 $2,980 $7,303
152,164
kWh
$4,278
-
kW-mo/yr
03 2.3311: Replace dc equipment with ac equipment $10,510 $12,640 $6,629
138,216
kWh
$3,881
-
kW-mo/yr
04 2.6212: Turn off equipment during breaks, reduce operating time $8,487 $160 $5,354
111,540
kWh
$3,133
-
kW-mo/yr
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,459 $1,660 $4,855
101,151
kWh
$3,604
-
kW-mo/yr
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,663 $560 $3,383
80,906
kWh
$2,280
-
kW-mo/yr
07 2.6218: Turn off equipment when not in use $5,216 $2,600 $3,907
81,390
kWh
$1,309
-
kW-mo/yr
08 2.4231: Reduce the pressure of compressed air to the minimum required $4,961 $80 $3,007
62,646
kWh
$1,954
-
kW-mo/yr
09 2.4226: Use / purchase optimum sized compressor $4,605 $5,740 $2,449
52,464
kWh
$2,156
-
kW-mo/yr
10 2.7142: Utilize higher efficiency lamps and/or ballasts $224 $430 $141
2,945
kWh
$83
-
kW-mo/yr
TOTAL RECOMMENDED $92,845 $48,430 $57,928
1,218,831
kWh
$34,917
-
kW-mo/yr
TOTAL IMPLEMENTED $71,487 $34,720 $44,768
934,118
kWh
$26,719
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs