ITAC Assessment: MI0233
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ITAC Assessment: MI0233
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Assessment Year 2012
Principal Product Pharmaceutical Preparation Manufacturing
NAICS 339113: Surgical Appliance and Supplies Manufacturing
SIC 3842: Orthopedic, Prosthetic, and Surgical Appliances and Supplies
Sales Range $10
M
to 50
M
# of Employees 400
Plant Area 80,000
ft2
Annual Production 1,000,000
pieces
Production Hrs. Annual 4,992
hrs
Location (State) Puerto Rico

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,406,079 5,418,475
kWh
Electricity Demand $135,011 13,335
kW-mo/yr
Electricity Fees $5,541 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $497,595 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $430,308

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.7425: Clean or color roof to reduce solar load $246,388 $33,021 $225,227
869,604
kWh
$21,161
-
kW-mo/yr
02 2.7221: Lower temperature during the winter season and vice-versa $150,126 $80 $143,393
553,639
kWh
$6,733
-
kW-mo/yr
03 2.7496: Install partitions to reduce size of conditioned space $44,157 $11,632 $40,360
155,829
kWh
$3,797
-
kW-mo/yr
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $12,400 $1,660 $11,803
45,572
kWh
$597
-
kW-mo/yr
05 2.3212: Optimize plant power factor $10,216 $11,120 - $10,216
-
kW-mo/yr
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $7,406 $1,060 $6,771
26,140
kWh
$635
-
kW-mo/yr
07 2.7447: Install vinyl strip / high speed / air curtain doors $5,508 $5,069 $5,032
19,428
kWh
$476
-
kW-mo/yr
08 2.7142: Utilize higher efficiency lamps and/or ballasts $5,430 $2,665 $4,964
19,163
kWh
$466
-
kW-mo/yr
09 2.7135: Install occupancy sensors $5,193 $800 $4,747
18,330
kWh
$446
-
kW-mo/yr
10 2.7142: Utilize higher efficiency lamps and/or ballasts $4,631 $2,050 $4,226
16,473
kWh
$405
-
kW-mo/yr
11 2.4231: Reduce the pressure of compressed air to the minimum required $3,084 $80 $2,719
10,499
kWh
$365
-
kW-mo/yr
12 2.6127: Maintain air filters by cleaning or replacement $3,056 $843 $2,793
10,783
kWh
$263
-
kW-mo/yr
TOTAL RECOMMENDED $497,595 $70,080 $452,035
1,745,460
kWh
$45,560
-
kW-mo/yr
TOTAL IMPLEMENTED $430,308 $41,199 $399,872
1,544,063
kWh
$30,436
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs