ITAC Assessment: MI0232
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ITAC Assessment: MI0232
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Assessment Year 2012
Principal Product Plastic & Rubber Product Manufacturing
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 36
Plant Area 36,000
ft2
Annual Production 5,300,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Puerto Rico

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $453,624 1,964,160
kWh
Electricity Demand $34,080 3,546
kW-mo/yr
Electricity Fees $5,400 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $126,403 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $115,502

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.6218: Turn off equipment when not in use $53,657 $2,600 $49,682
215,077
kWh
$3,975
-
kW-mo/yr
02 2.7221: Lower temperature during the winter season and vice-versa $34,023 $480 $32,184
139,328
kWh
$1,839
-
kW-mo/yr
03 2.3212: Optimize plant power factor $12,172 $9,640 - $12,172
-
kW-mo/yr
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,540 $420 $5,127
22,196
kWh
$413
-
kW-mo/yr
05 2.7135: Install occupancy sensors $5,045 $640 $4,670
20,218
kWh
$375
-
kW-mo/yr
06 2.2136: Install / repair insulation on steam lines $4,747 $1,137 $4,401
19,052
kWh
$346
-
kW-mo/yr
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,939 $1,660 $3,667
14,677
kWh
$272
-
kW-mo/yr
08 2.4231: Reduce the pressure of compressed air to the minimum required $3,493 $80 $3,234
14,001
kWh
$259
-
kW-mo/yr
09 2.7447: Install vinyl strip / high speed / air curtain doors $2,079 $3,331 $1,925
8,333
kWh
$154
-
kW-mo/yr
10 2.6127: Maintain air filters by cleaning or replacement $1,094 $793 $1,017
4,068
kWh
$77
-
kW-mo/yr
11 2.7447: Install vinyl strip / high speed / air curtain doors $614 $490 $566
2,450
kWh
$48
-
kW-mo/yr
TOTAL RECOMMENDED $126,403 $21,271 $106,473
459,400
kWh
$19,930
-
kW-mo/yr
TOTAL IMPLEMENTED $115,502 $19,224 $96,379
415,702
kWh
$19,123
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs