ITAC Assessment: MI0131
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ITAC Assessment: MI0131
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Assessment Year 2006
Principal Product Glass
NAICS 332312: Fabricated Structural Metal Manufacturing
SIC 3441: Fabricated Structural Metal
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 100,000
ft2
Annual Production 17,000
thousand feet
Production Hrs. Annual 6,864
hrs
Location (State) Florida

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $421,069 7,089,387
kWh
Electricity Demand $199,553 5,498
kW-mo/yr
Electricity Fees $123,253 -
Natural Gas $318,333 16,647
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $138,194 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $138,194

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $42,001 $40,224 $39,512
3,165,581
kWh
$2,489
-
kW-mo/yr
-
02 2.7447: Install vinyl strip / high speed / air curtain doors $41,642 $6,538 - - $41,642
-
MMBtu
03 4.111: Add equipment/ operators to reduce production bottleneck $16,391 $29,320 $15,312
16,104
kWh
$1,079
-
kW-mo/yr
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $15,321 $1,074 $12,209
224,680
kWh
$3,112
-
kW-mo/yr
-
05 2.7111: Reduce illumination to minimum necessary levels $8,701 $180 $6,779
126,720
kWh
$1,922
-
kW-mo/yr
-
06 2.2511: Insulate bare equipment $5,552 $216 $5,424
101,378
kWh
$128
-
kW-mo/yr
-
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,332 - $5,194
104,574
kWh
$138
-
kW-mo/yr
-
08 2.4231: Reduce the pressure of compressed air to the minimum required $3,254 $30 $2,638
48,556
kWh
$616
-
kW-mo/yr
-
TOTAL RECOMMENDED $138,194 $77,582 $87,068
3,787,593
kWh
$9,484
-
kW-mo/yr
$41,642
-
MMBtu
TOTAL IMPLEMENTED $138,194 $77,582 $87,068
3,787,593
kWh
$9,484
-
kW-mo/yr
$41,642
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs