ITAC Assessment: MI0109
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ITAC Assessment: MI0109
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Assessment Year 2005
Principal Product Plastic Bottles
NAICS 326160: Plastics Bottle Manufacturing
SIC 3085: Plastics Bottles
Sales Range $10
M
to 50
M
# of Employees 130
Plant Area 180,000
ft2
Annual Production 68,000,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Florida

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $623,593 13,565,600
kWh
Electricity Demand $142,289 24,045
kW-mo/yr
Electricity Fees $102,909 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $71,277 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
01 4.445: Install equipment to move product $30,000 $20,000 - - $30,000
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,226 $1,350 $7,652
160,981
kWh
$1,574
-
kW-mo/yr
-
03 3.1191: Change procedures / equipment / operating conditions $7,803 $560 $6,668
144,729
kWh
$1,135
-
kW-mo/yr
-
04 2.7111: Reduce illumination to minimum necessary levels $5,952 $400 $5,952
113,141
kWh
- -
05 2.2511: Insulate bare equipment $4,352 $1,010 $4,352
67,012
kWh
- -
06 2.7261: Install timers and/or thermostats $3,825 $346 $3,825
82,500
kWh
- -
07 2.6218: Turn off equipment when not in use $828 - $828
17,904
kWh
- -
08 2.4239: Eliminate or reduce compressed air usage $685 $156 $685
15,006
kWh
- -
09 2.7221: Lower temperature during the winter season and vice-versa $8,606 $23,253 $8,606
185,847
kWh
- -
TOTAL RECOMMENDED $71,277 $47,075 $38,568
787,120
kWh
$2,709
-
kW-mo/yr
$30,000
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs