ITAC Assessment: ME0225
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ITAC Assessment: ME0225
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Assessment Year 1997
Principal Product Machined Metal Products, Ball Valves
NAICS
n/a
SIC 3494: Valves and Pipe Fittings, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 75
Plant Area 37,000
ft2
Annual Production 500,000
pieces
Production Hrs. Annual 4,810
hrs
Location (State) Maine

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $90,812 1,242,380
kWh
Electricity Demand $24,906 2,884
kW-mo/yr
Electricity Fees $1,441 -
Natural Gas $33,062 4,368
MMBtu
LPG $1,234 49
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $44,629 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Other Liquid (haz) Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
01 4.131: Modify process to reduce material use/cost $17,807 $31,600 n/a $(-1,260.0)
(-17,878)
kWh
$(-933.0)
-
kW-mo/yr
- - - - $20,000 -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $7,680 $31,213 n/a $5,151
73,564
kWh
$2,529
-
kW-mo/yr
- - - - - -
03 2.8121: Apply for tax-free status for energy purchases $4,962 - n/a - - - - - $4,962 - -
04 2.2437: Recover waste heat from equipment $3,294 $1,660 n/a - - $3,294
-
MMBtu
- - - - -
05 2.6218: Turn off equipment when not in use $2,089 - n/a $2,089
29,894
kWh
- - - - - - -
06 2.4221: Install compressor air intakes in coolest locations $1,820 $725 n/a $1,820
26,084
kWh
- - - - - - -
07 2.1311: Replace electrically-operated equipment with fossil fuel equipment $1,278 $2,672 n/a $319
4,689
kWh
$1,089
-
kW-mo/yr
- $(-130.0)
-
MMBtu
- - - -
08 2.2511: Insulate bare equipment $410 $264 n/a $410
5,862
kWh
- - - - - - -
09 2.8121: Apply for tax-free status for energy purchases $395 - n/a - - - - - $395 - -
10 4.821: Pay bills on time to avoid late fees $306 - n/a - - - - - $306 - -
11 2.8121: Apply for tax-free status for energy purchases $205 - n/a - - - - - $205 - -
12 3.5146: Utilize a central coolant system for cleaning and reuse of metal working fluid $4,383 $12,000 n/a - - - - $3,610
-
gal
- - $773
TOTAL RECOMMENDED $44,629 $80,134 $8,529
122,215
kWh
$2,685
-
kW-mo/yr
$3,294
-
MMBtu
$(-130.0)
-
MMBtu
$3,610
-
gal
$5,868 $20,000 $773
TOTAL IMPLEMENTED - - - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Other Liquid (haz) Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs