ITAC Assessment: ME0103
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ITAC Assessment: ME0103
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Assessment Year 1993
Principal Product Machine Components
NAICS
n/a
SIC 3545: Cutting Tools, Machine Tool Accessories, and Machinists' Precision Measuring Devices
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 56,000
ft2
Annual Production 18,000,000
lb
Production Hrs. Annual 4,160
hrs
Location (State) Maine

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $922,694 10,025,205
kWh
LPG $81,946 7,663
MMBtu
Fuel Oil #2 $10,054 1,709
MMBtu
Other Energy $1,115 152
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $99,486 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $5,343

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings LPG Savings Fuel Oil #2 Savings
01 2.4221: Install compressor air intakes in coolest locations $1,228 $180 $1,228
12,896
kWh
- -
02 2.2437: Recover waste heat from equipment $1,470 $1,300 - - $1,470
-
MMBtu
03 2.1311: Replace electrically-operated equipment with fossil fuel equipment $69,216 $175,000 $69,216
410,317
kWh
- -
04 2.6224: Schedule baking times of small and large components $8,100 $20,000 - $8,100
-
MMBtu
-
05 2.1233: Analyze flue gas for proper air/fuel ratio $3,120 $700 - - $3,120
-
MMBtu
06 2.4133: Use most efficient type of electric motors $14,129 $13,680 $14,129
153,576
kWh
- -
07 2.8123: Pay utility bills on time $2,223 - $2,223
-
kWh
- -
TOTAL RECOMMENDED $99,486 $210,860 $86,796
576,789
kWh
$8,100
-
MMBtu
$4,590
-
MMBtu
TOTAL IMPLEMENTED $5,343 $700 $2,223
-
kWh
- $3,120
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings LPG Savings Fuel Oil #2 Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs