ITAC Assessment: MA0703
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ITAC Assessment: MA0703
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Assessment Year 2012
Principal Product Foam molded packaging products
NAICS 326140: Polystyrene Foam Product Manufacturing
SIC 3086: Plastics Foam Products
Sales Range $5
M
to 10
M
# of Employees 31
Plant Area 152,000
ft2
Annual Production 1,500,000
lb
Production Hrs. Annual 4,160
hrs
Location (State) Connecticut

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $187,929 1,937,970
kWh
Electricity Demand $106,885 9,834
kW-mo/yr
Electricity Fees $4,800 -
Natural Gas $238,714 35,937
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $27,254 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,174

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.3212: Optimize plant power factor $10,588 $9,425 - $10,588
-
kW-mo/yr
-
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,359 $5,625 $3,359
34,630
kWh
- -
03 2.2136: Install / repair insulation on steam lines $3,287 $6,060 - - $3,287
-
MMBtu
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,220 $4,900 $3,220
33,202
kWh
- -
05 2.6212: Turn off equipment during breaks, reduce operating time $3,040 $2,080 $1,719
17,725
kWh
- $1,321
-
MMBtu
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,371 $2,930 $1,371
14,140
kWh
- -
07 2.4231: Reduce the pressure of compressed air to the minimum required $1,254 $100 $1,254
12,928
kWh
- -
08 2.7447: Install vinyl strip / high speed / air curtain doors $803 $1,200 - - $803
-
MMBtu
09 2.6213: Turn off steam / hot water lines leading to space heating units $332 $150 - - $332
-
MMBtu
TOTAL RECOMMENDED $27,254 $32,470 $10,923
112,625
kWh
$10,588
-
kW-mo/yr
$5,743
-
MMBtu
TOTAL IMPLEMENTED $12,174 $9,675 $1,254
12,928
kWh
$10,588
-
kW-mo/yr
$332
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs